While collision detection and contact-related injury reduction in physical human-robot interaction has been studied intensively, safety issues in physical human-robot collaboration (pHRC) with continuous coupling of human and robot(s) has received little attention so far. We develop an energy monitoring control system that observes energy flows among the different subsystems involved in pHRC, shaping them to improve human safety according to selected metrics. Port-Hamiltonian formalisms are used to model each sub-system and their interconnection. An energy-based compliance controller that enhances safety by adapting the robot behavior is proposed and validated through extensive simulations.

High accurate absolute robot positioning is a requirement, and still a challenge, in many applications, such as drilling in the aerospace industry. The accuracy is affected due to many sources of errors from robot model, tool calibration, sensor and product uncertainties. While model-based error compensation cannot reach the desired accuracy, sensor-based compensation appears as the practical solution to increase the robot positioning accuracy. A structured analysis of the error sources in robotic manufacturing processes can facilitate error identification and further compensation. This paper describes an error source breaking down approach for analyzing robotic manufacturing processes. Moreover, an external sensor-based compensation is proposed for error reduction and error identification. Comparison with a compliance model-based compensation is performed. The proposed approach is applied to a robotic drilling process for aircraft manufacturing, considered a general and real industrial application. Further validation through experimentation is performed. The validation revealed a clear improvement in robot positioning accuracy and the benefits of the proposed error source structure for analysis.

Minimally invasive surgery assisted by robots is characterized by the restriction of feasible motions of the manipulator link constrained to move through the entry port to the patient's body. In particular, the link is only allowed to translate along its axis and rotate about the entry point. This requires constraining the manipulator motion with respect to a point known as Remote Center of Motion (RCM). The achievement of any surgical task inside the patient's body must take into account this constraint. In this paper we provide a new, general characterization of the RCM constraint useful for task control in the minimally invasive robotic surgery context. To show the effectiveness of our formalization, we consider first a visual task for a manipulator with 6 degrees of freedom holding an endoscopic camera and derive the kinematic control law allowing to achieve the visual task while satisfying the RCM constraint. An example of application of the proposed kinematic modeling to a motion planning problem for a 9 degrees of freedom manipulator with assigned path for the surgical tool is then proposed to illustrate the generality of the approach.

In physical Human-Robot Interaction, the basic problem of fast detection and safe robot reaction to unexpected collisions has been addressed successfully on advanced research robots that are torque controlled, possibly equipped with joint torque sensors, and for which an accurate dynamic model is available. In this paper, an end-user approach to collision detection and reaction is presented for an industrial manipulator having a closed control architecture and no additional sensors. The proposed detection and reaction schemes have minimal requirements: only the outer joint velocity reference to the robot manufacturer's controller is used, together with the available measurements of motor currents and joint positions. No a priori information on the robot dynamic model and existing low-level joint controllers is strictly needed. A suitable on-line processing of the motor currents allows to distinguish between accidental collisions and intended human-robot contacts, so as to switch the robot to a collaboration mode when needed. Two examples of reaction schemes for collaboration are presented, with the user pushing/pulling the robot at any point of its structure (e.g., for manual guidance) or with a compliant-like robot behavior in response to forces applied by the human. The actual performance of the methods is illustrated through experiments on a KUKA KR5 manipulator.