The increasing automation of modern systems—across industry, healthcare, mobility, and beyond—has raised the demand for human reasoning and expertise, while alleviating the burden of repetitive tasks. This transformation is driving us toward Automation 5.0, a new paradigm aimed at unleashing human potential. Recently, the development of foundation models (FMs) has reinvigorated its realization, making it both urgent and critical to explore the concept of Automation 5.0 in this new era. In this article, we define Automation 5.0, discuss its significance, and emphasize its new world, thinking, and technology with the goal of achieving knowledge automation. A framework, based on business FMs, human-oriented operating systems, and scenarios engineering, is proposed, where biological, robotic, and digital humans work together in three modes: autonomous, parallel, and expert/emergency modes. Additionally, a diverse range of its scenarios and applications are summarized and discussed, such as Manufacturing 5.0, Healthcare 5.0, and Transportation 5.0. We believe that Automation 5.0 can drive the co-evolution of productivity and production relations across all domains, propelling society toward a “Safety, Security, Sustainability, Sensitivity, Service, Smartness (6S)” future.

Computational pathology enables the automatic tissue analysis of Whole Slide Images (WSIs), offering unmatched possibilities to capture quantitative tumor microenvironment (TME) characteristics that are essential for patients' prognosis and therapy response. The existing clinical and digital biomarkers do not encompass the morphometric features and spatial interactions between vascular networks and immunological compartment in the TME. To address this challenge, this work presents a high- throughput quantitative framework for automatic segmentation and assessment of aberrant phenotypes of blood vessels and immune cell clusters in hematoxylin & eosin-stained WSIs, to construct the Vascular-Immune Pathomic (VIPath) biomarker. For our study, we utilized three public datasets of Colon Adenocarcinoma (COAD) and Stomach Adenocarcinoma (STAD) from The Cancer Genome Atlas (TCGA) and Clinical Proteomic Tumor Analysis Consortium (CPTAC) projects: TCGA-COAD, TCGA-STAD, and CPTAC-COAD. Additionally, we collected two in-house gastric cancer cohorts of 80 and 51 patients : DBGC-M0 and DBGC-M1. The VIPath biomarker was incorporated in a Cox proportional hazards model trained on the TCGA-COAD. Then, it was validated for predicting Overall Survival (OS) in TCGA-STAD, DBGC-M0, and DBGC-M1, Disease Free Survival in CPTAC-COAD and second-line therapy Progression-free Survival (PFS-2) in DBGC-M1. VIPath encompasses features from both vascular and immunological compartments interacting in the TME. Results proved that VIPath was capable to significantly stratify risk groups for OS TCGA-STAD (p=0.018), OS DBGC-M0 (p=0.029), OS DBGC-M1 (p=0.014), and PFS-2 DBGC-M1 (p$< $0.005). Furthermore, when inserted in a Cox model, it led to an improvement of C-index and R2over all other considered prognostic factors, i.e., p-TNM, ECOG, MSI, HER2.

Access to electricity is essential for socio-economic development, especially in rural areas of the Global South. Portable battery-based systems allow users to rent or recharge batteries at centralized stations powered by renewable sources, offering a viable alternative for off-grid electrification. This paper presents a methodology for designing a multi-hub battery charging system aimed at ensuring cost-effectiveness, efficiency, and scalability. The study addresses two main objectives: 1) determining the optimal number, location, and allocation strategy of households to charging hubs considering geographical and logistic constraints, and 2) estimating the daily power demand profile for each hub. To address the first goal, an integer linear programming problem is defined, while for the latter, an analysis-based Monte Carlo simulation of a discrete-time queue is proposed. The methodology is validated through simulations using data extracted from a real scenario, demonstrating its effectiveness and adaptability.

This paper presents a nonlinear model predictive control (NMPC) strategy for speed tracking in electric vehicles that accounts for the thermal degradation of the power inverter module. The method integrates a real-time damage predictor based on thermal cycling and cycle counting, enabling adaptive weighting in the NMPC cost function. This allows the controller to balance speed tracking and thermal stress, extending component lifetime based on the actual and predicted health of the power module. Simulations results using a high-fidelity vehicle model under WLTC and ARTEMIS cycles show that the damage-aware controller significantly reduces thermal stress and accumulated damage while maintaining accurate speed tracking.

Agro-voltaic (AV) systems enable the simultaneous use of land for both agriculture and solar energy generation, offering a promising solution to land-use conflicts. However, the shadows cast by solar panels present a significant challenge: while they can protect crops from excessive heat and reduce water loss, they may also limit sunlight exposure, reducing crop yield. This paper presents a method for controlling shadow placement on farmland by dynamically adjusting the azimuth and elevation angles of dual-axis solar panels. A geometric formulation is introduced to model the shadow of a rectangular panel on the ground, followed by an optimization framework that restricts the shadow to a predefined zone while ensuring minimum solar radiation within that zone over the course of a day. The proposed approach balances the goals of maximizing solar energy capture and achieving precise shadow control, using an iterative refinement method. The system is evaluated using real-world solar data from a clear day in Bari, Italy. The results demonstrate the system’s practical potential for effectively managing shading in real-world AV applications, thus enabling sustainable integration of energy generation and farming activities.

Mobile robotic systems serve as versatile platforms for diverse indoor applications, ranging from warehousing and manufacturing to test benches dedicated to evaluating automated driving (AD) functions. In AD systems, the path following (PF) layer is responsible for defining steering commands to follow the reference path. Recently explored approaches involve artificial intelligence-based methods, such as Deep Reinforcement Learning (DRL). Despite their promising performance, these controllers still suffer from time-consuming training phases and may experience performance degradation when deviating from training conditions. To address these challenges, this paper proposes novel DRL controllers addressing the simulation-to-reality gap in unknown scenarios by: (i) training via an expert demonstrator which also speed up the learning phase; and (ii) a weight adaptation strategy for the resulting neural network (NN) to strengthen controller robustness and enhance PF performance. In addition, an experimentally validated vehicle model is used for training the proposed DRL algorithm and as a model for a federated extended Kalman filter (FEKF) system employed for sensor fusion in vehicle localisation. The proposed DRL-based PF controllers are experimentally evaluated through key performance indicators across multiple maneuvers not considered during training, and it is shown that they outperform benchmarking model-based controllers from the literature. Note to Practitioners—This paper presents a comprehensive toolchain for controlling mobile robots, which includes: (i) a simple yet effective two-stage least-square approach for parameter identification of the longitudinal and lateral dynamics of scaled robotic vehicles; (ii) the utilisation of a no-reset FEKF to enhance positioning leveraging all sensors commonly available on scaled robotic vehicles; (iii) the inclusion of an expert demonstrator to expedite the training phase and address the simulation-to-reality gap resulting from discrepancies between simulation and experimental environments; and (iv) an adaptation strategy for dynamically adjusting the weights of the resulting NN to further improve robustness for scenarios not considered during the traning.

Photovoltaic (PV) technology is one of the most popular means of renewable generation, whose applications range from commercial and residential buildings to industrial facilities and grid infrastructures. The problem of determining a suitable layout for the PV arrays, on a given deployment region, is generally non-trivial and has a crucial importance in the planning phase of solar plants design and development. In this paper, we provide a mixed integer non-linear programming formulation of the PV arrays’ layout problem. First, we define the astronomical and geometrical models, considering crucial factors such as self-shadowing and irradiance variability, depending on the geographical position of the solar plant and yearly time window. Subsequently, we formalize the mathematical optimization problem, whose constraints’ set is characterized by non-convexities. In order to propose a computationally tractable approach, we provide a tight parametrized convex relaxation. The resulting optimization resolution procedure is tested numerically, using realistic data, and benchmarked against the traditional global resolution approach, showing that the proposed methodology yields near-optimal solutions in lower computational time.Note to Practitioners—The paper is motivated by the need for efficient algorithmic procedures which can yield near-optimal solutions to the PV arrays layout problem. Due to the strong non-convexity of even simple instances, the existing methods heavily rely on global or stochastic solvers, which are computationally demanding, both in terms of resources and run-time. Our approach acts as a baseline, from which practitioners can derive more elaborate instances, by suitably modifying both the objective function and/or the constraints. In fact, we focus on the minimum set of necessary geometrical (e.g., arrays position model), astronomical (e.g., irradiance variation), and operational (e.g., power requirements) constraints which make the overall problem hard. The Appendices provide a guideline for suitably choosing the optimization parameters. All data and simulation code are available on a public repository at: https://github.com/nicomignoni/pvlayout.git.

The demand for safe and ergonomic workplaces is rapidly growing in modern industrial scenarios, especially for companies that intensely rely on Human-Robot Collaboration (HRC). This work focuses on optimizing the trajectory of the end-effector of a cobot arm in a collaborative industrial environment, ensuring the maximization of the operator’s safety and ergonomics without sacrificing production efficiency requirements. Hence, a multi-objective optimization strategy for trajectory planning in a safe and ergonomic HRC is defined. This approach aims at finding the best trade-off between the total traversal time of the cobot’s end-effector trajectory and ergonomics for the human worker, while respecting in the kinematic constraint of the optimization problem the ISO safety requirements through the well-known Speed and Separation Monitoring (SSM) methodology. Guaranteeing an ergonomic HRC means reducing musculoskeletal disorders linked to risky and highly repetitive activities. The three main phases of the proposed technique are described as follows. First, a manikin designed using a dedicated software is employed to evaluate the Rapid Upper Limb Assessment (RULA) ergonomic index in the working area. Next, a second-order cone programming problem is defined to represent a time-optimal safety compliant trajectory planning problem. Finally, the trajectory that ensures the best compromise between these two opposing goals –minimizing the task’s traversal time and maintaining a high level of ergonomics for the human worker– is computed by defining and solving a multi-objective control problem. The method is tested on an experimental case study in reference to an assembly task and the obtained results are discussed, showing the effectiveness of the proposed approach.Note to Practitioners—Health and safety in workplaces are business imperatives, since they ensure not only a safe collaboration between industrial machinery and human operators, but also an increased productivity and flexibility of the entire industrial process. Hence, investing in health is a real driver for business growth. The key enabling technologies of Industry 4.0, such as collaborative robotics, exoskeletons, virtual and augmented reality, require standardization and indispensable technical safety requirements that cannot ignore physical, sensory, and psychological peculiarities of the human worker and aspects like usability and acceptability of these technologies in performing their activities. Against this ongoing industrial challenge, the aim of this paper is to provide researchers and practitioners with an innovative HRC trajectory planning methodology focused on enhancing production efficiency while respecting the SSM ISO safety requirement and guaranteeing the ergonomic optimal position of the operator during an assembly task. Therefore, the proposed methodology can be a convenient solution to be deployed in industrial companies, since it can support human operators by drastically reducing work-related musculoskeletal disorders and augmenting their performance in the working environment.

The design of the layout of Vertical Lift Module (VLM) warehouses is a non-trivial process that involves selecting dimensions, internal configuration, and allocation of each tray to avoid space loss while satisfying logistic constraints. Our contribution in this context is a two-phase matheuristics –an algorithm that combines exact mathematical methods and heuristics– to simplify the design of VLMs layout. The proposed matheuristics relies on three Mixed-Integer Linear Programming models, addressing the internal configuration of trays and the allocation of trays into columns based on industrial logistic constraints. This approach requires as input parameters the items features, predetermined tray types with different dimensions, matheuristic settings, and a priority rule for tray allocation. The algorithm outputs to the logistics operator types and quantities of trays needed, internal partitioning, item positions in each tray, and tray positions in each column. Extensive testing demonstrates the effectiveness of our approach under realistic scenarios. Additionally, we introduce a comprehensive set of priority rules for allocating trays into columns, providing a comparison to assist logistics operators in selecting the most suitable for specific scenarios. Note to Practitioners—VLMs are closed structures composed of columns that house a variable number of sliding trays and a lift-mounted module that handles the trays. Their operation revolves around the so-called “goods to the man” principle, where goods are automatically brought to the operator using a dedicated access bay. This design ensures that stored items are easily accessible to operators, reducing time for order picking and improving workplace safety and ergonomics. Designing a VLM for logistics companies is a complex and time-consuming task since it requires optimizing a target objective while satisfying a large set of constraints. The current manual approach lacks automated methods and relies on experienced operators and iterative improvement processes. Our two-phase matheuristic algorithm automates VLMs layout configuration, addressing tasks from item placement to tray allocation within columns. The algorithm is versatile, considering various practical and logistic constraints, making it applicable in warehouse design decision support systems or engineering software.

The growing global population and the increasing scarcity of arable land highlight the urgent need for reliable and efficient food production systems. With their controlled environments, vertical farms (VFs) offer a promising solution for sustainable food security. Nevertheless, their high energy demands call for innovative approaches to optimize energy consumption while maintaining optimal growing conditions. This paper introduces a novel control-oriented model for VFs, capturing the interactions between crop growth conditions and energy consumption. To address the high energy demand of VFs, the model is integrated into a dynamic energy market characterized by time-varying energy prices and a demand response scheme, which includes a discrete reward to encourage flexible energy consumption. Then, centralized and decentralized receding horizon control approaches are proposed to minimize the energy cost of the VF while ensuring optimal crop growth. Experimental evaluations on real systems of varying scales demonstrate the effectiveness of the proposed approaches in reducing costs and ensuring sustainable agricultural practices.

To this day, tasks like planning and managing warehouses remain complex. Automated storage and retrieval systems have enhanced warehousing efficiency, yet designing them optimally is still challenging, despite their importance for the efficient operation of the warehouse. This article aims to present a novel framework for automating the optimal design of vertical lift modules (VLMs), focusing on tray types, quantities, and item-tray sector assignments, based on a specified inventory list. The approach accounts for VLM’s physical, manufacturing, and ergonomic constraints to ensure a manufacturable system design. To manage computational complexity, the size of the mixed-integer problem is reduced through an exact clustering of items, sectors, and layouts. The proposed framework is tested through numerical simulations using real data from an Italian VLM manufacturer.

This study introduces a novel control framework for human-drone interaction (HDI) in industrial warehouses, targeting pick-and-delivery operations. The goals are to enhance operator safety as well as well-being and, at the same time, to improve efficiency and reduce production costs. To these aims, the speed and separation monitoring (SSM) operation method is employed for the first time in HDI, drawing an analogy to the safety requirements outlined in collaborative robots’ ISO standards. The so-called protective separation distance is used to ensure the safety of operators engaged in collaborative tasks with drones. In addition, we employ the rapid upper limb assessment (RULA) method to evaluate the ergonomic posture of operators during interactions with drones. To validate the proposed approach in a realistic industrial setting, a quadrotor is deployed for pick-and-delivery tasks along a predefined trajectory from the picking bay to the palletizing area, where the interaction between the drone and a moving operator takes place. The drone navigates toward the interaction space while avoiding collisions with shelves and other drones in motion. The control strategy for the drone cruise navigation integrates simultaneously the time-variant artificial potential field (APF) technique for trajectory planning and the iterative linear quadratic regulator (LQR) controller for trajectory tracking. Differently, in the descent phase, the receding horizon LQR algorithm is employed to follow a trajectory planned in accordance with the SSM, which starts from the approach point at the border of the interaction space and ends in the volume with the operator’s minimum RULA. The presented control strategy facilitates drone management by adapting the drone’s position to changes in the operator’s position while satisfying HDI safety requirements. The results of the proposed HDI framework simulations for the case study demonstrate the effectiveness of the method in ensuring a safe and ergonomic HDI within industrial warehouses.

This paper introduces a novel framework for integrating solar-powered electric vehicles (SPEVs) into smart parking infrastructures, primarily focusing on optimizing energy utilization. The proposed framework relies on Model Predictive Control (MPC) to ensure efficient power flow management within smart parking infrastructures. Notably, the paper emphasizes the constraints necessary to ensure the safety and optimal performance of SPEVs and their charging requirements. Results show the effectiveness of the proposed approach, not only in preventing energy management issues but also in substantially reducing reliance on energy procurement from the grid. This integrated system contributes to a more sustainable and cost-effective energy ecosystem, representing a noteworthy advancement in electric mobility infrastructure.

This paper proposes a framework designed to optimise energy consumption in vertical farming. It aims to maximise cost efficiency by balancing between minimising system operations during the electricity price peaks and the ability to trade capacity on the FCR market while also fulfilling constraints on the internal growing process. We consider that the vertical farming system has distributed control with a series of actuators controlled by various spatially distributed PLCs that we refer to as agents, to underline their independence. The paper conducts two experiments for a lO-agent system with a Pareto controller and a lOO-agent system with a Lagrangian approach and shows the balance between more cost-efficient momentary energy consumption control.

Model Predictive Control (MPC) is an optimal control technique that employs a dynamic model of the controlled process and an optimization algorithm to determine the control strategy. Nevertheless, the cost and effort required to create and maintain dynamical models are often high, and solving the resulting optimal control problem can be computationally complex. In recent years, data-driven modeling has become an attractive alternative to approximate the behavior of dynamical systems, with the aim of alleviating these issues. However, using such models for model-based control can be challenging due to their typically nonlinear and nonconvex nature. To address these issues, we propose a recursive multi-step learning-based dynamical modeling framework to capture the temporal behavior of dynamic systems. We take advantage of Input Convex Lipschitz Neural Networks, which are explicitly designed to be convex and continuous with respect to their in-puts. We further show that these mathematical proprieties hold in a multi-step dynamical modeling framework. The proposed approach is evaluated in a real-life MPC experiment conducted in a smart building in the Samso Marina, Denmark. We show that the proposed approach keeps the internal temperature within comfort constraints while minimizing heating/cooling energy consumption.

Cuckoois a popular card game, which originated in France during the 15th century and then spread throughout Europe, where it is currently well-known under distinct names and with different variants. Cuckoo is an imperfect information game-of-chance, which makes the research regarding its optimal strategies determination interesting. The rules are simple: each player receives a covered card from the dealer; starting from the player at the dealer's left, each player looks at its own card and decides whether to exchange it with the player to their left, or keep it; the dealer plays at last and, if it decides to exchange card, it draws a random one from the remaining deck; the player(s) with the lowest valued card lose(s) the round. We formulate the gameplay mathematically and provide an analysis of the optimal decision policies. Different card decks can be used for this game, e.g., the standard 52-card deck or the Italian 40-card deck. We generalize the decision model for an arbitrary number decks' cards, suites, and players. Lastly, through numerical simulations, we compare the determined optimal decision strategy against different benchmarks, showing that the strategy outperforms the random and naive policies and approaches the performance of the ideal oracle.

Driven by the digital transformation required by Logistics 4.0, the use of automation in warehouses is constantly growing. In particular, robotic palletizers offer significant potential for optimizing warehouse operations, thanks to higher flexibility and throughput than traditional palletizing systems. Despite the availability of several solutions in the market, the optimal deployment of a robotic palletizer in warehouses is not straightforward: a design phase is needed to determine the most convenient configuration that ensures automatic palletizing is fully integrated into the warehouse processes. In this paper, we propose a simulation-based versatile tool for modeling and analysis purposes, aimed at supporting the design of a robotic palletizing cell in a bottom-up fashion. As a core methodology, we employ timed colored Petri nets, which allow - once the analysis on packing requirements and constraints is conducted - to rapidly model the system as a composition of basic subsystems, and implement alternative simulations to evaluate the corresponding performance and effectively benchmark the alternative configurations. The proposed approach is applied to a real case study, showing its effectiveness in identifying the solution that achieves a good compromise between the use of resources and the performance of warehouse operations.

Last-mile delivery is one of the most discussed problems of the last decade due to the growing importance of e-commerce and the development of Industry 4.0. In particular, this problem regards the delivery of parcels from the warehouse to the final customers. In order to bring efficiency and innovation, in this paper a hybrid delivery architecture is considered, which takes advantage of the combined use of a drone and a truck to perform a sequence of pick-ups and deliveries, and the problem of optimal control of the drones' missions is addressed. The reference scenario is the smart city where the drone of the hybrid delivery architecture is in charge of three different pick-up and delivery missions: truck to point (i.e., pick-up from the truck and delivery to the customer), point to point (i.e., delivery to a customer and pick-up from the subsequent customer), and point to truck (i.e., reentry from a customer to the truck). From the control point of view, the drone is optimally guided in all the operating modes, i.e., ascent and descent from/to truck mode, free flight mode with/without payload, and descent for pick-up/delivery mode, by a receding horizon linear quadratic regulator (LQR), which is able to manage the drone in the dynamic landing on a movable vehicle and to allow the changing in real time of the landing point on the truck. Simulation results of the truck-drone delivery architecture are presented and discussed in detail, proving the effectiveness of the proposed method.

This paper investigates a novel approach for properly modeling Hydraulic Servo Actuators (HSAs) based on ON-OFF switching valves. HSAs represent very high efficiency and small size-to-power ratio hydraulic actuators. Their functioning is guaranteed by their control system that ensures the desired flow-rate, and consequently, the proper pressure, to be provided to the actuator's chambers. Nevertheless, achieving a good model of such HSAs for control purposes is non-trivial, due to their hybrid nature inherited from the switching between the different operating modes produced by valves. To overcome this limit, we propose an average equivalent discrete-time model of the chambers' pressure dynamics related to a single control input for the digital valves. The proposed model takes inspiration from the analogy existing between hydraulic systems and power electronic converters, and guarantees the same performance as the traditional model, with the advantage of greatly simplifying the control of the servo actuator. Finally, the consistency of the proposed model with respect to its nonlinear hybrid version is proved via numerical examples.

In the last decade, distributed energy generation and storage have significantly contributed to the widespread of energy communities. In this context, we propose an energy community model constituted by prosumers, characterized by their own demand and renewable generation, and service-oriented energy storage providers, able to store energy surplus and release it upon a fee payment. We address the problem of optimally schedule the energy flows in the community, with the final goal of making the prosumers' energy supply more efficient, while creating a sustainable and profitable business model for storage providers. The proposed resolution algorithms are based on decentralized and distributed game theoretical control schemes. These approaches are mathematically formulated and then effectively validated and compared with a centralized method through numerical simulations on realistic scenarios.

This paper presents an application of human-drone interaction (HDI) for inventory management in a ware-house 4.0 that aims at improving the operators' safety and well-being together with increasing efficiency and reducing production costs. In our work, the speed and separation monitoring (SSM) methodology is applied for the first time to HDI, in analogy to the human-robot interaction (HRI) ISO safety requirements as well as the rapid upper limb assessment (RULA), for evaluating the operator's ergonomic posture during the interaction with the drone. With the aim of validating the proposed approach in a realistic scenario, a quadrotor is controlled to perform a pick and place task along a desired trajectory, from the picking bay to the palletizing area where the operator is located, avoiding collisions with the warehouse shelves by implementing the artificial potential field technique (APF) for planning and the linear quadratic regulator (LQR) and iterative LQR (iLQR) algorithms for tracking. The obtained results of the HDI architecture simulations are presented and discussed in detail proving the effectiveness of the proposed method for a safe and ergonomic HDI.

This paper focuses on the control of microgrids where both gas and electricity are provided to the final customer, i.e., multi-carrier microgrids. Hence, these microgrids include thermal and electrical loads, renewable energy sources, energy storage systems, heat pumps, and combined heat and power units. The parameters characterizing the multi-carrier microgrid are subject to several disturbances, such as fluctuations in the provision of renewable energy, variability in the electrical and thermal demand, and uncertainties in the electricity and gas pricing. With the aim of accounting for the data uncertainties in the microgrid, we propose a Robust Model Predictive Control (RMPC) approach whose goal is to minimize the total economical cost, while satisfying comfort and energy requests of the final users. In the related literature various RMPC approaches have been proposed, focusing either on electrical or on thermal microgrids. Only a few contributions have addressed the robust control of multi-carrier microgrids. Consequently, we propose an innovative RMPC algorithm that employs on an uncertainty set-based method and that can provide better performance compared with deterministic model predictive controllers applied to multi-carrier microgrids. With the aim of mitigating the conservativeness of the approach, we define suitable robustness factors and we investigate the effects of such factors on the robustness of the solution against variations of the uncertain parameters. We show the effectiveness of the proposed RMPC approach by applying it to a realistic residential multi-carrier microgrid and comparing the obtained results with the ones of a baseline robust method.Note to Practitioners—This work is motivated by the emerging need for effective energy management approaches in multi-carrier microgrids. The inherent difficulty of scheduling simultaneously the operations of various energy infrastructures (e.g., electricity, natural gas) is exacerbated by the inevitable presence of uncertainties that affect the inter-dependent dynamics of different energy resources and equipment. The proposed robust MPC-based control strategy allows the energy manager to effectively determine an optimal energy scheduling of multi-faceted system components, making a tradeoff between performance and protection against data uncertainty. The presented strategy is comprehensive and generic, as it can be applied to different microgrid frameworks integrating various types of system components and sources of uncertainty, while at the same time being implementable in any energy management system.

Deep drawing is a metalworking procedure aimed at getting a cold metal sheet plastically deformed in accordance with a pre-defined mould. Although this procedure is well-established in industry, it is still susceptible to several issues affecting the quality of the stamped metal products. In order to reduce defects of workpieces, process control approaches can be performed. Typically, process control employs simple proportional-integral-derivative (PID) regulators that steer the blank holder force (BHF) based on the error on the punch force. However, a single PID can only control single-input single-output systems and cannot handle constraints on the process variables. Differently from the state of the art, in this paper we propose a process control architecture based on Model Predictive Control (MPC), which considers a multi-variable system model. In particular, we represent the deep drawing process with a single-input multiple-output Hammerstein-Wiener model that relates the BHF with the draw-in of$n$different critical points around the die. This allows the avoidance of workpiece defects that are due to the abnormal sliding of the metal sheet during the forming phase. The effectiveness of the proposed process controller is shown on a real case study in a digital twin framework, where the performance achieved by the MPC-based system is analyzed in detail and compared against the results obtained through an ad-hoc defined multiple PID-based control architecture.Note to Practitioners—This work is motivated by the emerging need for the effective implementation of the zero-defect manufacturing paradigm in the Industry 4.0 framework. Especially in the deep drawing process, various quality issues in stamped parts can lead to significant product waste and manufacturing inefficiencies. This turns into considerable economic losses for companies, particularly in the automotive sector, where deep drawing is one of the most used cold sheet metal forming techniques. In most applications, only sample inspections are performed on batches of finished-product, with subsequent losses of time and resources. For the sake of improving the workpiece quality, innovative strategies for real-time process control represent a viable and promising solution. In this context, the proposed MPC-based process control approach allows the correct shaping of the metal sheet that is getting deformed during the forming stroke, thanks to the draw-in monitoring at various locations around the die. The draw-in is indeed one of the most effective forming variables to control in order to provide a correct BHF during the forming stroke. A useful and easy-to-implement non-linear metal sheet deep drawing process model is provided by this paper to perform an innovative process control strategy. A comprehensive methodology is applied in detail to an automotive case study, ranging from process modeling (model identification and validation based on experimental data acquisition) to MPC implementation (controller tuning and testing and software-in-the-loop system validation). The presented method can be easily implemented on any real deep drawing press, providing the multivariable constrained process with a suitable control system able to make the stamped parts well formed.

Improving the efficiency and sustainability of distribution networks (DNs) is nowadays a challenging objective both for large networks and microgrids connected to the main grid. In this context, a crucial role is played by the so-called network reconfiguration problem, which aims at determining the optimal DN topology. This process is enabled by properly changing the close/open status of all available branch switches to form an admissible graph connecting network buses. The reconfiguration problem is typically modeled as an NP-hard combinatorial problem with a complex search space due to current and voltage constraints. Even though several metaheuristic algorithms have been used to obtain—without guarantees—the global optimal solution, searching for near-optimal solutions in reasonable time is still a research challenge for the DN reconfiguration problem. Facing this issue, this article proposes a novel effective optimization framework for the reconfiguration problem of modern DNs. The objective of reconfiguration is minimizing the overall power losses while ensuring an enhanced DN voltage profile. A multiple-step resolution procedure is then presented, where the recent Harris hawks optimization (HHO) algorithm constitutes the core part. This optimizer is here intelligently accompanied by appropriate preprocessing (i.e., search space preparation and initial feasible population generation) and postprocessing (i.e., solution refinement) phases aimed at improving the search for near-optimal configurations. The effectiveness of the method is validated through numerical experiments on the IEEE 33-bus, the IEEE 85-bus systems, and an artificial 295-bus system under distributed generation and load variation. Finally, the performance of the proposed HHO-based approach is compared with two related metaheuristic techniques, namely the particle swarm optimization algorithm and the Cuckoo search algorithm. The results show that HHO outperforms the other two optimizers in terms of minimized power losses, enhanced voltage profile, and running time.Note to Practitioners—This article is motivated by the emerging need for effective network reconfiguration approaches in modern power distribution systems, including microgrids. The proposed metaheuristic optimization strategy allows the decision maker (i.e., the distribution system operator) to determine in reasonable time the optimal network topology, minimizing the overall power losses and considering the system operational requirements. The proposed optimization framework is generic and flexible, as it can be applied to different architectures both of large distribution networks (DNs) and microgrids, considering various types of system objectives and technical constraints. The presented strategy can be implemented in any decision support system or engineering software for power grids, providing decision makers with an effective information and communication technology tool for the optimal planning of the energy efficiency and environmental sustainability of DNs.

The fourth industrial revolution, also known as Industry 4.0, is reshaping the way individuals live and work while providing a substantial influence on the manufacturing scenario. The key enabling technology that has made Industry 4.0 a concrete reality is without doubtcollaborative robotics, which is also evolving as a fundamental pillar of the next revolution, the so-called Industry 5.0. The improvement of employees’ safety and well-being, together with the increase of profitability and productivity, are indeed the main goals of human-robot collaboration (HRC) in the industrial setting. The robotic controller design and the analysis of existing decision and control techniques are crucially needed to develop innovative models and state-of-the-art methodologies for a safe, ergonomic, and efficient HRC. To this aim, this paper presents an accurate review of the most recent and relevant contributions to the related literature, focusing on the control perspective. All the surveyed works are carefully selected and categorized by target (i.e., safety, ergonomics, and efficiency), and then by problem and type of control, in presence or absence of optimization. Finally, the discussion of the achieved results and the analysis of the emerging challenges in this research field are reported, highlighting the identified gaps and the promising future developments in the context of the digital evolution.Note to Practitioners—The design and development of manufacturing systems are experiencing substantial changes towards full automation. This ongoing challenge is being tackled by academia and industrial practitioners with the adoption of collaborative robots, where the skills and peculiarities of humans (e.g., intelligence, creativity, adaptability, etc.) and robots (e.g., flexibility, pinpoint accuracy, tirelessness, etc.) are combined to better perform a variety of tasks. Nevertheless, due to their different characteristics, there is an emerging need for designing suitable decision and control techniques to ensure a safe and ergonomic HRC, while keeping the highest level of productivity. Against this background, the aim of this paper is to provide researchers and practitioners with a reference source in the related field, which can help them designing and developing suitable solutions to control problems in safe, ergonomic, and efficient collaborative robotics.

This article proposes a stochastic nonlinear model predictive controller to support policymakers in determining robust optimal nonpharmaceutical strategies to tackle the COVID-19 pandemic waves. First, a time-varying SIRCQTHE epidemiological model is defined to get predictions on the pandemic dynamics. A stochastic model predictive control problem is then formulated to select the necessary control actions (i.e., restrictions on the mobility for different socioeconomic categories) to minimize the socioeconomic costs. In particular, considering the uncertainty characterizing this decision-making process, we ensure that the capacity of the healthcare system is not violated in accordance with a chance constraint approach. The effectiveness of the presented method in properly supporting the definition of diversified nonpharmaceutical strategies for tackling the COVID-19 spread is tested on the network of Italian regions using real data. The proposed approach can be easily extended to cope with other countries’ characteristics and different levels of the spatial scale.Note to Practitioners—This article is motivated by the emerging need for developing effective methods to support policymakers in mitigating the effects of the COVID-19 pandemic. The proposed feedback control strategy—combining a multiregion epidemiological model with a nonlinear stochastic model predictive control approach—allows the robust identification of the most effective restrictive measures considering the corresponding effects on the healthcare and socioeconomic systems. The proposed framework is a general and flexible method that can be applied to various real scenarios, leveraging mobility data, available from the Google mobility service, to recognize patterns and predict future behaviors of individuals.

In this paper, we address the problem of automating the definition of feasible pallets configurations. This issue is crucial for the competitiveness of logistic companies and is still one of the most difficult problems in internal logistics. In fact, it requires the fast solution of a three-dimensional Bin Packing Problem (3D-BPP) with additional logistic specifications that are fundamental in real applications. To this aim, we propose a matheuristics that, given a set of items, provides feasible pallets configurations that satisfy the practical requirements of items’ grouping by logistic features, load bearing, stability, height homogeneity, overhang as well as weight limits, and robotized layer picking. The proposed matheuristics combines a mixed integer linear programming (MILP) formulation of the 3D-Single Bin-Size BPP (3D-SBSBPP) and a layer building heuristics. In particular, the feasible pallets configurations are obtained by sequentially solving two MILP sub-problems: the first, given the set of items to be packed, aims at minimizing the unused space in each layer and thus the number of layers; the latter aims at minimizing the number of shipping bins given the set of layers obtained from the first problem. The approach is extensively tested and compared with existing approaches. For its validation we use both realistic data-sets drawn from the literature and real data-sets, obtained from an Italian logistics leader. The resulting outcomes show the effectiveness of the method in providing high-quality bin configurations in short computational times.Note to Practitioners—This work is motivated by the intention of facilitating the transition from Logistics 3.0 to Logistics 4.0 by providing an effective tool to automate bin packing, suitable for automated warehouses. On the one hand, the proposed technique provides stable and compact bin configurations in less than half a minute per bin on average, despite the high computational complexity of the 3D-SBSBPP. On the other hand, the approach allows to consider compatibility constraints for the items (e.g., final customer and category of the items), and the use of robotized layer picking in automated warehouses. In effect, layers composed by only one type of items (i.e., monoitem layers) can be directly picked and placed on the pallet by a robotic arm without the intervention of any operator. Consequently, the adoption of this approach in warehouses could drastically improve the efficiency of the packing process.

This paper focuses on the optimal scheduling of the charging and discharging strategies of a community energy storage (CES) system, which is shared by the prosumers belonging to a grid-connected energy community. The prosumers own renewable energy sources (RESs), while they can buy/sell their energy imbalance directly from/to the power grid. For the sake of increasing the penetration of RESs and reducing the operating cost, prosumers leverage on the shared CES: in particular, each user can only employ a portion of the overall CES charge/discharge profile. Differently from the related literature, where storage devices are individually owned and the battery degradation aspects are typically disregarded, we propose a novel control mechanism based on noncooperative game theory, which allows users to minimize their energy cost as well as concur on the CES resources allocation with minimal-degradation. The effectiveness of the method is validated through numerical experiments on a realistic case study, where a shared CES supplies energy to the local community of residential prosumers. Finally, the comparison with a centralized control approach shows that the proposed framework allows all prosumers to achieve a fair cost-optimal utilization of the shared CES.

Smart microgrids are experiencing an increasing growth due to their economic, social, and environmental benefits. However, the inherent intermittency of renewable energy sources (RESs) and users' behavior lead to significant uncertainty, which implies important challenges on the system design. Facing this issue, this article proposes a novel robust framework for the day-ahead energy scheduling of a residential microgrid comprising interconnected smart users, each owning individual RESs, noncontrollable loads (NCLs), energy- and comfort-based CLs, and individual plug-in electric vehicles (PEVs). Moreover, users share a number of RESs and an energy storage system (ESS). We assume that the microgrid can buy/sell energy from/to the grid subject to quadratic/linear dynamic pricing functions. The objective of scheduling is minimizing the expected energy cost while satisfying device/comfort/contractual constraints, including feasibility constraints on energy transfer between users and the grid under RES generation and users' demand uncertainties. To this aim, first, we formulate a min-max robust problem to obtain the optimal CLs scheduling and charging/discharging strategies of the ESS and PEVs. Then, based on the duality theory for multi-objective optimization, we transform the min-max problem into a mixed-integer quadratic programming problem to solve the equivalent robust counterpart of the scheduling problem effectively. We deal with the conservativeness of the proposed approach for different scenarios and quantify the effects of the budget of uncertainty on the cost saving, the peak-to-average ratio, and the constraints' violation rate. We validate the effectiveness of the method on a simulated case study and we compare the results with a related robust approach. Note to Practitioners-This article is motivated by the emerging need for intelligent demand-side management (DSM) approaches in smart microgrids in the presence of both power generation and demand uncertainties. The proposed robust energy scheduling strategy allows the decision maker (i.e., the energy manager of the microgrid) to make a satisfactory tradeoff between the users' payment and constraints' violation rate considering the energy cost saving, the system technical limitations and the users' comfort by adjusting the values of the budget of uncertainty. The proposed framework is generic and flexible as it can be applied to different structures of microgrids considering various types of uncertainties in energy generation or demand.

A characteristic of social networks is the ability to quickly spread information between a large group of people. The widespread use of online social networks (e.g., Facebook) increases the interest of researchers on how influence propagates through these networks. One of the most important research issues in this field is the so-called influence maximization problem, which essentially consists in selecting the most influential users (i.e., those who are able to maximize the spread of influence through the social network). Due to its practical importance in various applications (e.g., viral marketing), such a problem has been studied in several variants. Nevertheless, the current open challenge in the resolution of the influence maximization problem still concerns achieving a good trade-off between accuracy and computational time. In this context, based on independent cascade modeling of social networks, we propose a novel low-complexity and highly accurate algorithm for selecting an initial group of nodes to maximize the spread of influence in large-scale networks. In particular, the key idea consists in iteratively removing the overlap of influence spread induced by different seed nodes. The application to several numerical experiments based on real datasets proves that the proposed algorithm effectively finds practical near-optimal solutions of the addressed influence maximization problem in a computationally efficient fashion. Finally, the comparison with the state of the art algorithms demonstrates that in large scale scenarios the proposed approach shows higher performance in terms of influence spread and running time.

This paper proposes a novel robust decentralized charging strategy for large-scale EV fleets. The system incorporates multiple EVs as well as inelastic loads connected to the power grid under power flow limits. We aim at minimizing both the overall charging energy payment and the aggregated battery degradation cost of EVs while preserving the robustness of the solution against uncertainties in the price of the electricity purchased from the power grid and the demand of inelastic loads. The proposed approach relies on the so-called uncertainty set-based robust optimization. The resulting charge scheduling problem is formulated as a tractable quadratic programming problem where all the EVs' decisions are coupled via the grid resource-sharing constraints and the robust counterpart supporting constraints. We adopt an extended Jacobi-Proximal Alternating Direction Method of Multipliers algorithm to solve effectively the formulated scheduling problem in a decentralized fashion, thus allowing the method applicability to large scale fleets. Simulations of a realistic case study show that the proposed approach not only reduces the costs of the EV fleet, but also maintains the robustness of the solution against perturbations in different uncertain parameters, which is beneficial for both EVs' users and the power grid.

This article proposes a decision-making procedure that supports the city energy manager in determining the optimal energy retrofit plan of an existing public street lighting system throughout a wide urban area. The proposed decision model aims at simultaneously maximizing the energy consumption reduction and achieving an optimal allocation of the retrofit actions among the street lighting subsystems, while efficiently using the available budget. The resulting optimization problem is formulated as a quadratic knapsack problem. The proposed solution relies on a decentralized control algorithm that combines discrete dynamic programming with additive decomposition and value functions approximation. The optimality and complexity of the presented strategy are investigated, demonstrating that the proposed algorithm constitutes a fully polynomial approximation scheme. Simulation results related to a real street lighting system in the city of Bari (Italy) are presented to show the effectiveness of the approach in the optimal energy management of large-scale street lighting systems. Note to Practitioners-This article addresses the emerging need for decision support tools for the energy management of urban street lighting systems. The proposed decision-making strategy allows city energy managers and local policy makers taking retrofit decisions on an existing public street lighting system throughout a wide urban area. The presented strategy can be implemented in any engineering software, providing decision makers with a low-complexity and scalable Information and Communication Technology (ICT) tool for the optimization of the energy efficiency and environmental sustainability of street lighting systems.

Sheet metal forming processes are widely adopted in manufacturing industries and in the recent years there has been a growing demand for sheet metal items with different shapes and characteristics. However, the traditional process is unable to meet the modern industrial requirements, mainly due to the high costs of dies and the long manufacturing time cycles. On the contrary, developing products with high speed, low cost, and high quality is a key issue. Therefore, new methods and technologies to speed up the sheet metal forming process while keeping costs limited are needed. In particular, a key issue is the proper design of the forming process, which can benefit from the use of Information and Communications Technology (ICT) simulation techniques. This paper investigates the recent trends on ICT-based methodologies for sheet metal forming to identify the foremost research areas whose advancement will lead meeting the modern market's needs.

Model Predictive Control (MPC) has recently gained special attention to efficiently regulate Heating, Ventilation and Air Conditioning (HVAC) systems of buildings, since it explicitly allows energy savings while maintaining thermal comfort criteria. In this paper we propose a MPC algorithm for the on-line optimization of both the indoor thermal comfort and the related energy consumption of buildings. We use Fanger's Predicted Mean Vote (PMV) as thermal comfort index, while to predict the energy performance of the building, we adopt a simplified thermal model. This allows computing optimal control actions by defining and solving a tractable non-linear optimization problem that incorporates the PMV index into the MPC cost function in addition to a term accounting for energy saving. The proposed MPC approach is implemented on a building automation system deployed in an office building located at the Polytechnic of Bari (Italy). Several on-field tests are performed to assess the applicability and efficacy of the control algorithm in a real environment against classical thermal comfort control approach based on the use of thermostats.

This paper presents a real-time demand side management framework based on robust model predictive control (RMPC) for residential smart grids. The system incorporates a number of interconnected smart homes, each equipped with controllable and non-controllable loads, as well as a shared energy storage system (ESS). We aim at minimizing the users' energy payment and limiting the peak-to-average ratio (PAR) of the energy consumption while taking into account all device/comfort/contractual constraints, specifically the feasibility constraints on energy transferred between users and the power grid in presence of load demand uncertainty. We consider a quadratic cost function for energy bought from the grid. Firstly, the energy price and related constraints of the system are modeled. Then, a min-max robust problem is established to optimally schedule energy under an interval-based uncertainty set. We finally adopt model predictive control (MPC) to solve the resulting robust optimization problem iteratively over a finite-horizon time window based on the receding horizon concept. Moreover, the robustness of the proposed real-time approach against the level of conservativeness of the solution is addressed. The effectiveness of the method is validated through a simulated case study.

This paper proposes a real-time strategy based on Model Predictive Control (MPC) for the energy scheduling of a grid-connected smart residential user equipped with deferrable and non-deferrable electrical appliances, a renewable energy source (RES), and an electrical energy storage system (EESS). The proposed control scheme relies on an iterative finite horizon on-line optimization, implementing a quadratic cost function to minimize the electricity bill of the user's load demand and to limit the peak-to-average ratio (PAR) of the energy consumption profile whilst considering operational constraints. At each time step, the optimization problem is solved providing the cost-optimal energy consumption profile for the user's deferrable loads and the optimal charging/discharging profile for the EESS, taking into account forecast uncertainties by using the most updated predicted values of local RES generation and non-deferrable loads consumption. The performance and effectiveness of the proposed framework are evaluated for a case study where the dynamics of the considered residential energy system is simulated under uncertainties both in the forecast of the RES generation and the non-deferrable loads energy consumption.

This paper presents a hierarchical decision-making strategy for the energy management of a smart city. The proposed decision process supports the city energy manager and local policy makers in taking energy retrofit decisions on different urban sectors by an integrated, structured, and transparent management. To this aim, in the proposed decision strategy, a bilevel programming model integrates several local decision-making units, each focusing on the energy retrofit optimization of a specific urban subsystem, and a central decision unit. We solve the hierarchical decision problem by a game theoretic distributed algorithm. We apply the developed decision model to the case study of the city of Bari (Italy), where a smart city program has recently been launched.

This paper focuses on applying multicriteria decision making tools to determine an optimal energy retrofit plan for a portfolio of buildings. We present a two-step decision making technique employing a multiobjective optimization algorithm followed by a multiattribute ranking procedure. The method aims at deciding, in an integrated way, the optimal energy retrofit plan for a whole stock of buildings, optimizing efficiency, sustainability, and comfort, while effectively allocating the available financial resources to the buildings. The proposed methodology is applied to a real stock of public buildings in Bari, Italy. The obtained results demonstrate that the approach effectively supports the city governance in making decisions for the optimal management of the buildings' energy efficiency.

This paper investigates the problem of optimally distributing the energy produced by a shared renewable energy source among users, without relying on a centralized decision maker. We assume that each user is only allowed to communicate with his neighbors and buys energy from a producer under non-linear pricing. We formulate a quadratic programming problem aimed at ensuring a social welfare-optimal allocation of the shared resource. We propose a low-complexity distributed algorithm that relies on average consensus. We show the convergence of the proposed algorithm to the unique optimal solution of the resource allocation problem. We also provide numerical simulations demonstrating that the approach allows exploiting the potential of renewable energy sources' sharing to reduce users' energy consumption costs.

The paper addresses the emerging need for tools devoted to the energy governance of smart cities. We propose a hierarchical decision process that supports the energy manager in governing the smart city while addressing different urban sectors with an integrated, structured, and transparent planning. Starting from the urban control center proposed in a previous contribution for the urban energy management, a hierarchical strategic decision structure is proposed. More in detail, a two-level decentralized programming model integrates several decision making units (decision panels), each focusing on the energy optimization of a specific urban subsystem. We focus on the presentation of the street lighting decision panel and on its application to the energy management of the public lighting of the city of Bari (Italy), where a smart city program has recently been launched.

The paper addresses the emerging need of providing urban managers with tools for energy governance of smart cities. We present the architecture of a decision support system called Urban Control Center (UCC). The UCC measures the city energy performance and supports the decision maker in determining the optimal action plan for implementing smartness strategies in the city energy governance. To this aim, the UCC relies on a two-level decentralized programming model that integrates several decision making units (decision panels), each focusing on the energy optimization of a specific urban subsystem.

Due to the continuous increase of the world population living in cities, it is crucial to identify strategic plans and perform associated actions to make cities smarter, i.e., more operationally efficient, socially friendly, and environmentally sustainable, in a cost effective manner. To achieve these goals, emerging smart cities need to be optimally and intelligently measured, monitored, and managed. In this context the paper proposes the development of a framework for classifying performance indicators of a smart city. It is based on two dimensions: the degree of objectivity of observed variables and the level of technological advancement for data collection. The paper shows an application of the presented framework to the case of the Bari municipality (Italy).