This paper presents an end-to-end approach for creating 3D shapes by self-folding planar sheets activated by uniform heating. These shapes can be used as the mechanical bodies of robots. The input to this process is a 3D geometry (e.g. an OBJ file). The output is a physical object with the specified geometry. We describe an algorithm pipeline that (1) identifies the overall geometry of the input, (2) computes a crease pattern that causes the sheet to self-fold into the desired 3D geometry when activated by uniform heating, (3) automatically generates the design of a 2D sheet with the desired pattern and (4) automatically generates the design files required to fabricate the 2D structure. We demonstrate these algorithms by applying them to complex 3D shapes. We demonstrate the fabrication of a self-folding object with over 50 faces from automatically generated design files.

This paper presents a methodology and validation of print-and-self-fold electric devices. For printing functional structures for robotic use, we realize electric circuitry based on metallic polyester film (MPF). By exploiting the unique material properties of MPF, we developed fundamental electric devices, namely a resistor, capacitor, and inductor. The developed polyvinyl chloride laminated MPF sheet shows reliable self-folding processes under a heat application, and it configures 3D electric devices. Due to the pre-resolved kinematic design, these devices feature elasticity, making them suitable as sensors and actuators in soft circuits. Here we testify to a self-assembled variable resistor and capacitive strain sensor. An actuation mechanism consisting of a folded contractible coil is also considered and shown. Finally, an RLC circuit obtained from the integration of all the developed devices is demonstrated, in which the coil based actuator is controlled by reading a variable capacitive strain sensor.