Compliant actuation bestows robots with the ability to cope with unstructured environments, move with agility, and interact safely with humans at the expense of reduced tracking accuracy. The inclusion of dampening components aims to reduce oscillatory dynamics and partially restore precision without sacrificing the previously obtained characteristics. This paper introduces the concept and design of a novel damped compliant actuator suitable for building multi-degree of freedom systems. The proposed unit has a unique actuator topology that has never been seen before in the literature. The gearbox is used as a differential component, allowing the design of compact units without giving up safety and accuracy enhancements. We present and analyze the actuator's model and experimentally characterize the actuator prototype and the elastic and damping component.

The deployment of robotics in real-world scenarios, which may involve harsh and irregular physical interactions with the environment, such as those when robots operating in a disaster scenario, or the interactions that prosthetic devices may experience, demands hardware, which is physically resilient. The end-effectors, as the main media of interaction, are probably the parts at the highest risk. The capability of robotic hands to survive severe impacts is thus a necessity for the effective deployment of reliable robotic solutions in real-world tasks. Although, this robustness capability has been noted and discussed in the robotics community for long time, the literature does not provide a systematic study nor there is any proposal of standardized test or metric to evaluate hand resilience. In this work, inspired by the works of Charpy and Izod for the systematic definition of resilience and toughness of materials through impact tests, we consider extending the standard test to robot hands. We introduce a resilience evaluation framework, including a precisely defined experimental set-up and test procedure. As an example of application of the procedure, we apply it to experimentally characterize two robot hands, with a similar conceptual architecture but different size and material. From these tests we obtain several insights, including the observation that the dominant factor in hand resilience is their compliance and actuation principle, and that the use, under certain design conditions, of lightweight materials, such as plastic instead of aluminum, may not necessarily reduce the mechanical strength of the overall system.

The deployment of robots to assist in environments hostile for humans during emergency scenarios require robots to demonstrate enhanced physical performance, that includes adequate power, adaptability and robustness to physical interactions and efficient operation. This work presents the design and development of the lower body of the new high performance humanoid WALK-MAN, a robot developed recently to assist in disaster response scenarios. The paper introduces the details of the WALK-MAN lower-body, highlighting the innovative design optimization features considered to maximize the leg performance. Starting from the general lower body specifications the objectives of the design and how they were addressed are introduced, including the selection of the leg kinematics, the arrangement of the actuators and their integration with the leg structure to maximize the range of motion, reduce the leg mass and inertia, and shape the leg mass distribution for better dynamic performance. Physical robustness is ensured with the integration of elastic transmission and impact energy absorbing covers. Experimental walking trials demonstrate the correct operation of the legs while executing a walking gait.

In this paper, we propose an Energy based Fall Prediction (EFP) which observes the real-time balance status of a humanoid robot during standing. The EFP provides an analytic and quantitative measure of the level of balance. Both simulation and experimental studies were conducted and compared with the previously proposed indicators, such as Capture Point (CP) and Foot Rotation Indicator (FRI). The EFP also suggests the balance augmentation by active foot tilting to create larger potential barriers. As a proof of concept, a hybrid balance controller was designed to stabilize the robot including under-actuation phases so the robot can also balance with shoes. Our study reveals that both EFP and CP successfully predict falling about 0.2s in advance for the tested robot, while the FRI fails due to the light weight of the foot and limited resolution of the force/torque measurement.