Camera-to-robot (also known as eye-to-hand) calibration is a critical component of vision-based robot manipulation. Traditional marker-based methods often require human intervention for system setup. Furthermore, existing autonomous markerless calibration methods typically rely on pre-trained robot tracking models that impede their application on edge devices and require fine-tuning for novel robot embodiments. To address these limitations, this paper proposes a model-based markerless camera-to-robot calibration framework, ARC-Calib, that is fully autonomous and generalizable across diverse robots and scenarios without requiring extensive data collection or learning. First, exploratory robot motions are introduced to generate easily trackable trajectory-based visual patterns in the camera’s image frames. Then, a geometric optimization framework is proposed to exploit the coplanarity and collinearity constraints from the observed motions to iteratively refine the estimated calibration result. Our approach eliminates the need for extra effort in either environmental marker setup or data collection and model training, rendering it highly adaptable across a wide range of real-world autonomous systems. Extensive experiments are conducted in both simulation and the real world to validate its robustness and generalizability.

Traditional robot control relies on analytical methods that require precise system models, which are hard to apply in real-world settings and limit generalization to arbitrary tasks. However, systems like serial manipulators and passively adaptive hands feature inherently stable regions without control discontinuities like loss of contact or singularities. In these regions, approximate controllers focusing on the correct direction of motion enable successful coarse manipulation. When coupled with a rough estimation of the motion magnitude, precision manipulation is achieved. Leveraging this insight, we introduce a novel inverse Jacobian estimation method that independently estimates the primary motion direction and magnitude of the manipulator’s actuators. Our method efficiently estimates the direct mapping from task to actuator space with no need for a priori system knowledge enabling the same framework to control both hands and arms without compromising task performance. We present a novel control method with no a priori knowledge for precision manipulation. Experiments on the Yale Model O hand, Yale Stewart Hand, and a UR5e arm demonstrate that the inverse Jacobians estimated via our approach enable real-time control with submillimeter precision in manipulation tasks. These results highlight that online self-ID data alone is sufficient for precise real-world manipulation.

Successful execution of dexterous robotic manipulation tasks in new environments, such as grasping, depends on the ability to proficiently segment unseen objects from the background and other objects. Previous works in unseen object instance segmentation (UOIS) train models on large-scale datasets, which often leads to overfitting on static visual features. This dependency results in poor generalization performance when confronted with out-of-distribution scenarios. To address this limitation, we rethink the task of UOIS based on the principle that vision is inherently interactive and occurs over time. We propose a novel real-time interactive perception framework, rt-RISeg, that continuously segments unseen objects by robot interactions and analysis of a designed body frame-invariant feature (BFIF). We demonstrate that the relative rotational and linear velocities of randomly sampled body frames, resulting from selected robot interactions, can be used to identify objects without any learned segmentation model. This fully self-contained segmentation pipeline generates and updates object segmentation masks throughout each robot interaction without the need to wait for an action to finish. We showcase the effectiveness of our proposed interactive perception method by achieving an average object segmentation accuracy rate 27.5% greater than state-of-the-art UOIS methods. Furthermore, although rt-RISeg is a standalone framework, we show that the autonomously generated segmentation masks can be used as prompts to vision foundation models for significantly improved performance.

In-hand manipulation is a crucial ability for reorienting and repositioning objects within grasps. The main challenges in this are not only the complexity of the computational models, but also the risks of grasp instability caused by active finger motions, such as rolling, sliding, breaking, and remaking contacts. This paper presents the development of the Roller Ring (RR), a modular robotic attachment with active surfaces that is wearable by both robot and human hands to manipulate without lifting a finger. By installing the angled RRs on hands, such that their spatial motions are not colinear, we derive a general differential motion model for manipulating objects. Our motion model shows that complete in-hand manipulation skill sets can be provided by as few as only 2 RRs through non-holonomic object motions, while more RRs can enable enhanced manipulation dexterity with fewer motion constraints. Through extensive experiments, we test the RRs on both a robot hand and a human hand to evaluate their manipulation capabilities. We show that the RRs can be employed to manipulate arbitrary object shapes to provide dexterous in-hand manipulation.

The ability to plan and control robotic in-hand manipulation is challenged by several issues, including the required amount of prior knowledge of the system and the sophisticated physics that varies across different robot hands or even grasp instances. One of the most direct models of in-hand manipulation is the inverse Jacobian, which can directly map from the desired in-hand object motions to the required hand actuator controls. However, acquiring such inverse Jacobians without complex hand-object system models is typically infeasible. We present a method for controlling in-hand manipulation using inverse Jacobians that are self-identified by a particle filter-based estimation scheme that leverages the ability of underactuated hands to maintain a passively stable grasp during self-identification movements. This method requires no a priori knowledge of the specific hand-object system and learns the system’s inverse Jacobian through small exploratory motions. Our system approximates the underlying inverse Jacobian closely, which can be used to perform manipulation tasks across a range of objects successfully. With extensive experiments on a Yale Model O hand, we show that the proposed system can provide accurate in-hand manipulation of sub-millimeter precision and that the inverse Jacobian-based controller can support real-time manipulation control of up to 900Hz.

Calibrating robots into their workspaces is crucial for manipulation tasks. Existing calibration techniques often rely on sensors external to the robot (cameras, laser scanners, etc.) or specialized tools. This reliance complicates the calibration process and increases the costs and time requirements. Furthermore, the associated setup and measurement procedures require significant human intervention, which makes them more challenging to operate. Using the built-in force-torque sensors, which are nowadays a default component in collaborative robots, this work proposes a self-calibration framework where robot-environmental spatial relations are automatically estimated through compliant exploratory actions by the robot itself. The self-calibration approach converges, verifies its own accuracy, and terminates upon completion, autonomously purely through interactive exploration of the environment’s geometries. Extensive experiments validate the effectiveness of our self-calibration approach in accurately establishing the robot-environment spatial relationships without the need for additional sensing equipment or any human intervention.

Rearrangement-based nonprehensile manipulation still remains as a challenging problem due to the high-dimensional problem space and the complex physical uncertainties it entails. We formulate this class of problems as a coupled problem of local rearrangement and global action optimization by incorporating free-space transit motions between constrained rearranging actions. We propose a forest-based kinodynamic planning framework to concurrently search in multiple problem regions, so as to enable global exploration of the most task-relevant subspaces, while facilitating effective switches between local rearranging actions. By interleaving dynamic horizon planning and action execution, our framework can adaptively handle real-world uncertainties. With extensive experiments, we show that our framework significantly improves the planning efficiency and manipulation effectiveness while being robust against various uncertainties.

Building hand-object models for dexterous in-hand manipulation remains a crucial and open problem. Major challenges include the difficulty of obtaining the geometric and dynamical models of the hand, object, and time-varying contacts, as well as the inevitable physical and perception uncertainties. Instead of building accurate models to map between the actuation inputs and the object motions, this work proposes to enable the hand-object systems to continuously approximate their local models via a self-identification process where an underlying manipulation model is estimated through a small number of exploratory actions and non-parametric learning. With a very small number of data points, as opposed to most data-driven methods, our system self-identifies the underlying manipulation models online through exploratory actions and non-parametric learning. By integrating the self-identified hand-object model into a model predictive control framework, the proposed system closes the control loop to provide high accuracy in-hand manipulation. Furthermore, the proposed self-identification is able to adaptively trigger online updates through additional exploratory actions, as soon as the self-identified local models render large discrepancies against the observed manipulation outcomes. We implemented the proposed approach on a sensorless underactuated Yale Model O hand with a single external camera to observe the object's motion. With extensive experiments, we show that the proposed self-identification approach can enable accurate and robust dexterous manipulation without requiring an accurate system model nor a large amount of data for offline training.