This paper is the result of a close collaboration of mechanical engineers and visualization researchers. It showcases how interdisciplinary work can lead to new insight and progress in both fields. Our case is concerned with one step in the product development process. Its goal is the design of mechanical parts that are functional, meet required quality measures and can be manufactured with standard production methods. The collaboration started with unspecific goals and first experiments with the available data and visualization methods. During the course of the collaboration many concrete questions arose and in the end a hypothesis was developed which will be discussed and evaluated in this paper. We facilitate a case study to validate our hypothesis. For the case study we consider the design of a reinforcement structure of a brake lever, a plastic ribbing. Three new lever geometries are developed on basis of our hypothesis and are compared against each other and against a reference model. The validation comprises standard numerical and experimental tests. In our case, all new structures outperform the reference geometry. The results are very promising and suggest potential to impact the product development process also for more complex scenarios.

This paper proposes two alternative formulations to reduce the high computational complexity of tensor voting, a robust perceptual grouping technique used to extract salient information from noisy data. The first scheme consists of numerical approximations of the votes, which have been derived from an in-depth analysis of the plate and ball voting processes. The second scheme simplifies the formulation while keeping the same perceptual meaning of the original tensor voting: The stick tensor voting and the stick component of the plate tensor voting must reinforce surfaceness, the plate components of both the plate and ball tensor voting must boost curveness, whereas junctionness must be strengthened by the ball component of the ball tensor voting. Two new parameters have been proposed for the second formulation in order to control the potentially conflictive influence of the stick component of the plate vote and the ball component of the ball vote. Results show that the proposed formulations can be used in applications where efficiency is an issue since they have a complexity of order O(1). Moreover, the second proposed formulation has been shown to be more appropriate than the original tensor voting for estimating saliencies by appropriately setting the two new parameters.