Light guide plates are essential optical components widely used in a diverse range of applications ranging from medical lighting fixtures to back-lit TV displays. An essential step in the manufacturing of light guide plates is the quality inspection of defects such as scratches, bright/dark spots, and impurities. This is mainly done in industry through manual visual inspection for plate pattern irregularities, which is time-consuming and prone to human error and thus act as a significant barrier to high-throughput production. Advances in deep learning-driven computer vision has led to the exploration of automated visual quality inspection of light guide plates to improve inspection consistency, accuracy, and efficiency. However, given the computational constraints and high-throughput nature of real-world manufacturing environments, the widespread adoption of deep learning-driven visual inspection systems for inspecting light guide plates in real-world manufacturing environments has been greatly limited due to high computational requirements and integration challenges of existing deep learning approaches in research literature. In this work, we introduce a fully-integrated, high-throughput, high-performance deep learning-driven workflow for light guide plate surface visual quality inspection (VQI) tailored for real-world manufacturing environments. To enable automated VQI on the edge computing within the fully-integrated VQI system, a highly compact deep anti-aliased attention condenser neural network (which we name Light-DefectNet) tailored specifically for light guide plate surface defect detection in resource-constrained scenarios was created via machine-driven design exploration with computational and “best-practices” constraints as well as L1 paired classification discrepancy loss. Experiments show that Light-DetectNet achieves a detection accuracy of ∼98.2% on the LGPSDD benchmark while having just 770K parameters (∼33× and ∼6.9× lower than ResNet-50 and EfficientNet-B0, respectively) and ∼93M FLOPs (∼88× and ∼8.4× lower than ResNet-50 and EfficientNet-B0, respectively) and ∼8.8× faster inference speed than EfficientNet-B0 on an embedded ARM processor. As such, the proposed deep learning-driven workflow, integrated with the aforementioned LightDefectNet neural network, is highly suited for high-throughput, high-performance light plate surface VQI within real-world manufacturing environments.

The acceleration of climate change and its impact highlight the need for long-term reliable climate data at high spatiotemporal resolution to answer key science questions in cold regions hydrology. Prior to the digital age, climate records were archived on paper. For example, from the 1950s to the 1990s, solar radiation data from recording stations worldwide were published in booklets by the former Union of Soviet Socialist Republics (USSR) Hydrometeorological Service. As a result, the data are not easily accessible by most researchers. The overarching aim of this research is to develop techniques to convert paper-based climate records into a machine-readable format to support environmental research in cold regions. This study compares the performance of a proprietary optical character recognition (OCR) service with an open-source OCR tool for digitizing hydrometeorological data. We built a digitization pipeline combining different image preprocessing techniques, semantic segmentation, and an open-source OCR engine for extracting data and metadata recorded in the scanned documents. Each page contains blocks of text with station names and tables containing the climate data. The process begins with image preprocessing to reduce noise and to improve quality before the page content is segmented to detect tables and finally run through an OCR engine for text extraction. We outline the digitization process and report on initial results, including different segmentation approaches, preprocessing image algorithms, and OCR techniques to ensure accurate extraction and organization of relevant metadata from thousands of scanned climate records. We evaluated the performance of Tesseract OCR and ABBYY FineReader on text extraction. We find that although ABBY FineReader has better accuracy on the sample data, our custom extraction pipeline using Tesseract is efficient and scalable because it is flexible and allows for more customization.