Springs are commonly used in wearable robotic devices to provide assistive joint torque without the need for motors and batteries. However, different tasks (such as walking or running) and different users (such as athletes with strong legs or the elderly with weak legs) necessitate different assistive joint torques, and therefore, springs with different stiffness. Variable stiffness springs are a special class of springs which can exert more or less torque upon the same deflection, provided that the user is able to change the stiffness of the spring. In this paper, we present a novel variable stiffness spring design in which the user can select a preferred spring stiffness similar to switching gears on a bicycle. Using a leg-swing experiment, we demonstrate that the user can increment and decrement spring stiffness in a large range to effectively assist the hip joint during leg oscillations. Variable stiffness springs with human-selectable stiffness could be key components of wearable devices which augment locomotion tasks, such as walking, running, and swimming.

Direct-drive motors (DDMs) have been increasingly used for robot actuation because they provide high-fidelity torque control, but they typically have low torque density. Gearing can be used to increase the torque density of motors, but gearing decreases the power density of the actuator. Parallel elastic actuators (PEAs), composed of a spring attached in parallel to a motor, can increase both the torque and power density of the actuator without jeopardizing torque control fidelity. PEAs can also generate efficient oscillatory motion by applying the torque of the motor through resonant oscillations. However, conventional fixed stiffness springs used in PEAs only enable efficient oscillatory motion at a fixed resonant frequency defined by the stiffness of the spring. In this article, we present a parallel variable stiffness actuator (PVSA) consisting of a DDM connected in parallel to a variable stiffness spring. PVSAs retain the torque control bandwidth of DDMs and PEAs and can be used to amplify the torque and power of the motor over a range of oscillation frequencies. We present a compact design of a PVSA where a direct-drive motor, a high energy density composite spring, and a variable stiffness mechanism are arranged in a conventional cylindrical geometry, similar to a motor-gearbox assembly. We foresee the use of PVSAs in mobile robots and wearable devices, where energy efficient oscillatory motion at different frequencies, along with high torque and power density is indispensable.

In this paper, we introduce a new type of compliant actuator named the Parallel Variable Stiffness Actuator (PVSA) which consists of a variable stiffness spring placed in parallel with a direct-drive motor. Parallel variable stiffness actuators provide (i) high-fidelity force control and (ii) controllable energy storage, as they inherit the benefits of direct-drive motors and variable stiffness springs. We present a compact design of the PVSA using a flat motor connected to an adjustable mechanical advantage torsional spring. We show that this PVSA is (1) not subject to the fundamental force control bandwidth limitation of series elastic and variable stiffness actuators, and most notably, (2) enables resonant energy accumulation despite the limited deformation of the spring and the constrained motion of the load attached to the actuator. The latter differentiates parallel variable stiffness actuators from fixed-stiffness parallel elastic actuators. PVSAs may be used with smaller direct-drive motors to match the peak power of larger motors without compromising force control fidelity. PVSAs may be used to implement resonant forcing under joint angle limitations in walking, jumping, running, swimming robots, or robotic exoskeletons used to augmented human motion in the aforementioned tasks.