Quality control in industry involves trained operators to manipulate and inspect metallic surfaces in order to identify, and eventually correct, manufacturing defects. These tasks are manually performed, and a poor performance (e.g., missing defects) leads to an increase of the costs and prolongation of the manufacturing time cycle. In this work, we propose a multi-agent robotic platform to autonomously perform Industry 4.0 quality control processes of metallic surfaces. The platform consists of three anthropomorphic robots with custom-made end-effectors designed to manipulate, inspect, and eventually correct a metallic frame of a motorcycle. The description of a novel multi-agent platform is followed by the presentation of the developed inspection procedure, in which a linear laser scanner is used to reconstruct the three-dimensional metallic surface of a motorcycle with a resolution of ~0.1 mm. In order to validate the platform, we perform a set of experiments to assess the performance of the robotic platform in a real Industry 4.0 scenario. Results confirmed that such a system guarantees a sub-millimetric precision to identify defects on complex-shaped metallic surfaces and effectively correct them. The proposed robotic platform can be adopted for overcoming the drawbacks of a traditional procedure that relies on visual-tactile manual defects correction (e.g., low-repeatability, high-subjectivity) and is scalable to different industrial applications. The proposed approach aims to elevate the role of operators to expert supervisors of the process, limiting the interactions with potentially-dangerous tools/procedures and thus improving the working conditions in an industrial 4.0 scenario.Note to Practitioners—This work was motivated by a crucial need in industry,i.e.to automatize the manufacturing quality control, translating the commonly-used visual-based manual approach performed by operators to an objective robotic one that relies on defect detection by using a linear laser scanner. A novel multi-agent robotic platform, developed by the authors, showed its effectiveness in automatizing complex tasks, in which huge workspace and different tools are required. The aim of the paper was to develop a fully automatized application that covers the entire quality control process, while focusing on one specific phase,i.e.automatic inspection. The integrated software and the infrastructural communication protocols of the entire robotic platform were designed to be flexible in order to realize a new reference for industrial applications, where a multi-agent approach is demanded. The experimental validation focused on a specific use case (a motorcycle frame selected due to its complex structure,i.e.multiple curvatures with variable radii, and large volumes), but the proposed platform and the implemented methodology have to be intended as a general purpose approach, adaptable to any industrial process and mechanical component. The authors, starting by a laboratory development with extensive tests, applied and demonstrated the feasibility of the proposed approach in a real Industry 4.0 scenario.

This paper presents the design and experimental testing of the robotic elbow exoskeleton NEUROBOTICS Elbow Exoskeleton (NEUROExos). The design of NEUROExos focused on three solutions that enable its use for poststroke physical rehabilitation. First, double-shelled links allow an ergonomic physical human-robot interface and, consequently, a comfortable interaction. Second, a four-degree-of-freedom passive mechanism, embedded in the link, allows the user's elbow and robot axes to be constantly aligned during movement. The robot axis can passively rotate on the frontal and horizontal planes 30° and 40°, respectively, and translate on the horizontal plane 30 mm. Finally, a variable impedance antagonistic actuation system allows NEUROExos to be controlled with two alternative strategies: independent control of the joint position and stiffness, for robot-in-charge rehabilitation mode, and near-zero impedance torque control, for patient-in-charge rehabilitation mode. In robot-in-charge mode, the passive joint stiffness can be changed in the range of 24-56 N·m/rad. In patient-in-charge mode, NEUROExos output impedance ranges from 1 N·m/rad, for 0.3 Hz motion, to 10 N·m/rad, for 3.2 Hz motion.

This paper introduces NEUROExos, an elbow powered exoskeleton for rehabilitation. The NEUROExos is provided with three novel characteristics which address the major problems arising in rehabilitation robotics. A double shell link structure allows for a comfortable human-robot interaction, while a 4-DOF passive mechanism gives a perfect kinematic compatibility with the user. Moreover, NEUROExos is powered by a variable impedance antagonistic actuator, which provides the exoskeleton with a software-controllable passive compliance. We present the main characteristics of the exoskeleton, with a focus on the actuation and control of the platform. Additionally, results on a healthy subject show the relevance of this design during a prototypical rehabilitation task.

This paper introduces a novel exoskeleton device (HANDEXOS) for the rehabilitation of the hand for post-stroke patients. The nature of the impaired hand can be summarized in a limited extension, abduction and adduction leaving the fingers in a flexed position, so the exoskeleton goal is to train a safe extension motion from the typical closed position of the impaired hand. The mechanical design of HANDEXOS offers the possibility to overcome the exoskeleton limits often related to the general high level of complexity of the structure, mechanism and actuation. We describe the mechanical design of the index finger module, the dynamic model and some preliminary experimental results.

This paper presents the development of new transmission components and position controller of the NEURARM hydraulic actuation unit as critical components of a novel robotic arm specifically designed to perform joint experiments between neuroscience and robotics. NEURARM replicates the main functions and characteristics of the human arm during the execution of planar movements like reaching and catching, and it was used to investigate human motion control theories, to develop and evaluate models of control, of learning and of sensory-motor interaction.

Recent research in prosthetic hands aims at developing innovative cybernetic systems able to allow users to feel an artificial hand as part of their bodies by providing the tactile sensation of a natural hand. Such prostheses must be endowed with artificial proprioceptive and exteroceptive sensory systems as well as appropriate neural interfaces able to exchange sensory-motor signals between the body and the nervous system of an amputee. Based on consideration of available neurophysiological and behavioral data in humans and on the specific sensory needs to control a prototypical grasp-and-lift task, two kinds of sensors were developed: on-off contact sensor arrays and triaxial force sensors. Both sensor types were characterized and compared with their biological counterparts. Their ability to convey critical information during a lift task was evaluated with the sensors integrated in a biomechatronic cybernetic hand

Personal robots, which are expected to become popular in the future, are required to be active in joint work and community life with humans. Such robots must have no bad physical or psychical effect on humans. The psychical effect of a robot on humans has been subjectively measured using questionnaires. However, it has not been objectively measured yet. Human emotion and the consciousness direction can be measured by physiological parameters and body motion, respectively. Therefore, the bioinstrumentation system WB-1 was developed in order to objectively measure the psychical effect of a robot on a human. It can measure physiological parameters such as respiration, heart rate, perspiration and pulse wave, and arm motion. Analyzing human stress in the interaction with a robot from electrocardiogram, the robot could generate a motion for decreasing the stress

The authors have been developing humanoid robots in order to develop new mechanisms and functions for a humanoid robot that has the ability to communicate naturally with a human by expressing human-like emotion. We considered that human hands play an important role in communication because human hands have grasping, sensing and emotional expression abilities. Then, we developed the emotion expression humanoid robot WE-4RII (Waseda Eye No.4 Refined II) by integrating the new humanoid robot hands RCH-1 (RoboCasa Hand No.1) into the emotion expression humanoid robot WE-4R. Furthermore, we confirmed that RCH-1 and WE-4RII had effective emotional expression ability because the correct recognition rate of WE-4RII's emotional expressions was higher than the WE-4R's one. In this paper, we describe the mechanical features of WE-4RII.

Among social infrastructure technologies, robot technology (RT) is expected to play an important role in solving the problems of both decrease of birth rate and increase of elderly people in the 21st century, specially but not only in Japan. In order to achieve this objective, the new generation of personal robots should be capable of a natural communication with humans by expressing human-like emotion. In this sense, human hands play a fundamental role in communication, because they have grasping, sensing and emotional expression ability. This paper presents the recent results of the collaboration between the Takanishi Lab of Waseda University, Tokyo, Japan, and the Arts Lab of Scuola Superiore Sant'Anna, Pisa, Italy, and ROBOCASA. In this paper, the development of a novel anthropomorphic hand for humanoid robotics RCH-1 (ROBOCASA Hand No.1) and its integration into a humanoid robotic platform, named WE-4RII (Waseda Eye No.4 Refined II) is presented.

This paper presents an underactuated artificial hand intended for functional replacement of the natural hand in upper limb amputees. The natural hand has three basic functionalities: grasping, manipulation and exploration. To accomplish the goal of restoring these capabilities by implanting an artificial hand, two fundamental steps are necessary: to develop an artificial hand equipped with artificial proprioceptive and exteroceptive sensors and to fabricate an appropriate interface able to exchange sensory-motor signals with the amputee's body and the central nervous system. In order to address these objectives, we have studied an underactuated hand according to a biomimetic approach, and we have exploited robotic and microengineering technologies to design and fabricate its building blocks. The architecture of the hand comprises the following modules: an actuator system embedded in the underactuated mechanical structure (artificial musculoskeletal system), a proprioceptive sensory system (position and force sensors), an exteroceptive sensory system (3D force sensors distributed on the cosmetic glove), an embedded control unit, and a human/machine interface. The first prototype of the artificial hand has been designed and fabricated. The hand is underactuated, and is equipped with opposable thumb and a proprioceptive sensory system. This paper presents the fabrication and experimental characterization of the hand, focusing on the mechanical structure, the actuator system and the proprioceptive sensory system.

The objective of the project described in this paper is the development of a cybernetic prosthesis, replicating as much as possible the sensory-motor capabilities of the natural hand. The human hand is not only an effective tool but also an ideal instrument to acquire information from the external environment. The development of a truly human-like artificial hand is probably the most widely known paradigm of "bionics". The Cyberhand Project aims to obtain a cybernetic prosthetic hand interfaced to the peripheral nervous system. In particular this paper is focused on the hand mechanisms design and it presents preliminary results in developing the three fingered anthropomorphic hand prototype and its sensory system.

Current prosthetic hands are basically simple grippers with one or two degrees of freedom, which barely restore the capability of the thumb-index pinch. Although most amputees consider this performance as acceptable for usual tasks, there is ample room for improvement by exploiting recent progresses in mechatronic design and technology. This paper focus on an innovative approach for the design and development of prosthetic hands based on underactuated mechanisms. Furthermore, it describes the development and a preliminary analysis of a first prototype of an underactuated prosthetic hand.