Lower-limb exoskeletons are of great interest in the robotics community because of their various applications in enhancement and rehabilitation. In this paper we present an autonomous exoskeleton platform for ankle plantarflexion assistance. The untethered exoskeleton has a high efficiency transmission system with reduction ratio of 27.4:1. This allows relocating the actuator to the wearer's hip, which reduces device inertia. A feed-forward controller based on field oriented control was implemented to control the brushless DC motor on the exoskeleton. Through various performance tests, the exoskeleton was shown to provide a torque control bandwidth of 17.5Hz and can effectively track biological torque profiles. The augmentation factor (AF) of the exoskeleton is 64.7W, implying potential to reduce walking metabolic cost. This exoskeleton establishes an autonomous platform for experiments involving ankle assistance.

Simultaneously considering the physical interaction between the user and the robot within safety and performance constraints in rehabilitation and human walking situations, this paper proposes a new backdrivable torsion spring actuator (BTSA) with hybrid control that switches between direct electromyography (EMG) biofeedback control and zero impedance control, to provide a novel rehabilitation training and walking assistance mechanism for humans. The proposed backdrivable 1-DOF serial elastic actuator is designed to achieve intrinsic safety, compliance properties, and control performance. The proposed mechanical system can provide desirable backdrivable property and softer stiffness than that of traditional robots. In additional, the proposed hybrid control not only considers the assistive function, when human assistance is required, but also the compliance property, when assistance is not needed. Compared to state-of-the-art assistive methods, the BTSA with the proposed hybrid control system is unique in that it can simultaneously achieve assistance control through EMG biofeedback and compliance control through zero impedance control. A simple human-robot interaction model is built to investigate performance and explain the whole control concept. Further, a knee exoskeleton is built and three kinds of controls are used on a human subject to demonstrate the difference between them. Both simulation and experimental results show that the proposed BTSA mechanism with hybrid control offers the desired properties.

Focusing on the physical interaction between people and machines within safety constraints in versatile situations, this paper proposes a new, efficient actuation approach, continuous-state coupled elastic actuation (CCEA), to provide oncoming human-machine systems with an intrinsic programmable stiffness capacity to shape output force corresponding to the deviation between human motions and set positions of the system. As one of all the possible CCEA systems, a prototype of a 2-DOF coupled elastic actuator is designed to provide a compromise between performance and safety. Using a pair of antagonistic four-bar linkages, the inherent stiffness of the system can be adjusted dynamically. Compared to the state-of-the-art variable stiffness actuators, the CCEA system is unique in that it can achieve near zero mechanical stiffness in an efficient way. In addition, a human-robot interaction model is built to investigate the controlled bandwidth and safety of the CCEA system. For the application of assistive exercises, this study also proposes two kinds of controls for assistive exercises. Finally, a CCEA exoskeleton is built for elbow rehabilitation. Both simulations and experiments are conducted to show some desired properties of the proposed CCEA system.