This paper presents the development of a polymer-based tendon-driven wearable robotic hand, Exo-Glove Poly. Unlike the previously developed Exo-Glove, a fabric-based tendon-driven wearable robotic hand, Exo-Glove Poly was developed using silicone to allow for sanitization between users in multiple-user environments such as hospitals. Exo-Glove Poly was developed to use two motors, one for the thumb and the other for the index/middle finger, and an under-actuation mechanism to grasp various objects. In order to realize Exo-Glove Poly, design features and fabrication processes were developed to permit adjustment to different hand sizes, to protect users from injury, to enable ventilation, and to embed Teflon tubes for the wire paths. The mechanical properties of Exo-Glove Poly were verified with a healthy subject through a wrap grasp experiment using a mat-type pressure sensor and an under-actuation performance experiment with a specialized test set-up. Finally, performance of the Exo-Glove Poly for grasping various shapes of object was verified, including objects needing under-actuation.

A soft wearable robot with a tendon drive is a promising technology that enables a wearable robot to be compact and lightweight. A soft tendon routing system was previously proposed to apply a tendon drive to a soft wearable robot. In this study, a slack enabling mechanism was proposed to increase the efficiency and guarantee the safety of the soft tendon routing system. The proposed mechanism eliminates the pre-tension of the tendons and minimizes the friction induced by the pre-tension, which causes inefficiency and a lack of safety. Furthermore, the slack enabling mechanism mechanically prevents the derailing of the tendon from the spool. In order to verify the benefits of the proposed mechanism, a prototype was built and tested on the Exo-Glove, which is a soft wearable robot for the hand. The experiment results showed that the prototype could completely remove the pre-tension, whichproposed to apply a tendon drive to a soft wearable robot. In this study, a slack enabling mechanism was proposed to increase the efficiency and guarantee the safety of the soft tendon routing system. The proposed mechanism eliminates the pre-tension of the tendons and minimizes the friction induced by the pre-tension, which causes inefficiency and a lack of safety. Furthermore, the slack enabling mechanism mechanically prevents the derailing of the tendon from the spool. In order to verify the benefits of the proposed mechanism, a prototype was built and tested on the Exo-Glove, which is a soft wearable robot for the hand. The experiment results showed that the prototype could completely remove the pre-tension, which allowed the Exo-Glove to function well with the prototype.

A soft wearable robot, which is an emerging type of wearable robot, can take advantage of tendon-driven mechanisms with a Bowden cable. These tendon-driven mechanisms benefits soft wearable robots because the actuator can be remotely placed and the transmission is very compact. However, it is difficult to compensate the friction along the Bowden cable which makes it hard to control. This study proposes the use of a position-based impedance controller, which is robust to the nonlinear dynamics of the system and provides compliant interaction between robot, human, and environment. Additionally, to eliminate disturbances from unexpected tension of the antagonistic wire arising from friction, this study proposes a new type of slack enabling tendon actuator. It can eliminate friction force along the antagonistic wire by actively pushing the wire while preventing derailment of the wire from the spool.