This paper describes the architecture and performance of a PC-based configuration controller for dexterous 7-DOF manipulators. The computing platform is a 486-based personal computer equipped with a bus extender to access the robot Multibus controller, together with a single-board computer as the graphical engine, and a parallel I/O board to interface with a force-torque sensor mounted on the manipulator wrist. The Windows environment is enhanced by the iRMX real-time operating system that runs the configuration control algorithms for redundancy resolution. The position control algorithm is executed every 2.5 ms; motions can be simulated and displayed in real-time by the graphical engine on a separate monitor. The results of several experiments carried out with a Robotics Research manipulator have shown motion control capabilities comparable to those obtained with more extensive computing systems, thus validating the use of PCs for dexterous manipulator control. PC-based motion controllers for RRC arms, incorporating the configuration control software, are currently produced by the Robotics Research Corporation.

Graphics simulation and real-time implementation of configuration control schemes for a redundant seven-degree-of-freedom (7-DOF) Robotics Research arm are described. The arm kinematics and motion control schemes are described briefly. This is followed by a description of a graphics simulation environment for 7-DOF arm control on the Silicon Graphics IRIS Workstation. Computer simulation results are presented to demonstrate elbow control, collision avoidance, and optimal joint movement as redundancy resolution goals. The laboratory setup for experimental validation of motion control of the 7-DOF Robotics Research arm is then described. The configuration control approach is implemented on a Motorola-68020/VME-bus-based real-time controller, with elbow positioning for redundancy resolution. Experimental results demonstrate the efficacy of configuration control for real-time control.>

Applications of the configuration control approach to motion control of redundant 7 DOF (degree-of-freedom) arms are described. This approach provides a unified framework for resolution of redundancy to accomplish a broad range of objectives. The configuration control approach is briefly described, and a graphics simulation environment for control of 7 DOF Robotics Research arms is discussed. Computer simulation results are presented to demonstrate elbow control, obstacle avoidance, and optimal joint motion as redundancy resolution goals for the 7 DOF arm.>

A kinematic analysis of anthropomorphic 7 DOF serial link spatial manipulators with revolute joints is presented. To determine joint angles uniquely for a given end-effector position and orientation, the redundancy is parameterized by a scalar variable which corresponds to the angle between the arm plane and a reference plane. The forward kinematic mappings from joint-space to end-effector coordinates and arm angle and the augmented Jacobian matrix which gives end-effector and arm angle rates as functions of joint rates are given. Conditions under which the augmented Jacobian becomes singular are given and are shown to correspond to the arm being either at a kinematically singular configuration or at a nonsingular configuration for which the arm angle ceases to parameterize the redundancy.>