Climbing robots can investigate scientifically valuable sites that conventional rovers cannot access due to steep terrain features. Robots equipped with microspine grippers are particularly well-suited to ascending rocky cliff faces, but most existing designs are either large and slow or limited to relatively flat surfaces such as walls. We present a novel free-climbing robot to bridge this gap through innovations in gripper design and force control. Fully passive grippers and wrist joints allow secure grasping while reducing mass and complexity. Forces are distributed among the robot’s grippers using an optimization-based control strategy to minimize the risk of unexpected detachment. The robot prototype has demonstrated vertical climbing on both flat cinder block walls and uneven rock surfaces in full Earth gravity.

Microspine grippers allow robots to ascend steep rocky slopes and cliff faces, enabling scientific exploration of exposed strata on Earth and other solar system bodies. Historically, the Shape Deposition Manufacturing (SDM) process has been used to fabricate multi-material suspensions for load-sharing among multiple microspines. We instead apply the Hybrid Deposition Manufacturing (HDM) process to microspine fabrication, and we further propose a novel 3D-printed microspine suspension design that can be manufactured via Fused Deposition Manufacturing (FDM) alone, using a single flexible material with an embedded fishhook. We use a model of microspine stiffness that allows designers to compensate for order-of-magnitude changes in material tensile modulus by adjusting geometric parameters of the design. The stiffness model and the FDM microspine design are validated through tensile testing, and mechanical properties of the HDM and FDM designs are compared against a standard SDM microspine design. We demonstrate that the FDM process can produce microspines with equivalent normal and axial stiffness and superior maximum load and fatigue response to SDM microspines, and discuss additional advantages of the FDM process for rapid prototyping and broader accessibility.

This paper examines aspects of robot hand performance specific to grasping and perching from an aerial vehicle and shows how various hand design parameters affect performance. Specifically, we consider hand performance when subject to external forces imparted to the hand from carrying a payload or from perching on a fixed item and explore the impact of design and grasp parameters including tendon routing/pulley ratio, object size, and palm size on the performance of both fully and underactuated designs. Our results show that underactuated designs utilizing a single actuator per finger are sufficient in all cases we studied, but that fully actuated designs can perform better for perching applications. Additionally, we find that increasing the palm width improves performance both when perching and grasping, and that a small distal/proximal pulley ratio is beneficial for payload carriage but counterproductive for perching.

This paper presents a method for detecting contact on a compliant link utilizing a method to sense changes in the resonant frequency of the link due to external contact. The approach uses an inexpensive accelerometer mounted on or inside the compliant link and a phase locked loop circuit to oscillate the link at its resonant frequency. Using this approach, we are able to reliably sense contact anywhere on the link with a contact force threshold sensitivity of between 0.05 and 0.15 N depending on the contact location.