Modern manufacturing environments demand not only accurate predictions but also interpretable insights to process anomalies, root causes, and potential interventions. Existing AI systems often function as isolated black boxes, lacking the seamless integration of prediction, explanation, and causal reasoning required for a unified decision-support solution. This fragmentation limits their trustworthiness and practical utility in high-stakes industrial environments. In this work, we present CausalTrace, a neurosymbolic causal analysis module integrated into the SmartPilot industrial CoPilot. CausalTrace performs data-driven causal analysis enriched by industrial ontologies and knowledge graphs, including advanced functions such as causal discovery, counterfactual reasoning, and root cause analysis (RCA). It supports real-time operator interaction and is designed to complement existing agents by offering transparent, explainable decision support. We conducted a comprehensive evaluation of CausalTrace using multiple causal assessment methods and the C3AN framework (i.e. Custom, Compact, Composite AI with Neurosymbolic Integration), which spans principles of robustness, intelligence, and trustworthiness. In an academic rocket assembly testbed, CausalTrace achieved substantial agreement with domain experts (ROUGE-1: 0.91 in ontology QA) and strong RCA performance (MAP@3: 94%, PR@2: 97%, MRR: 0.92, Jaccard: 0.92). It also attained 4.59/5 in the C3AN evaluation, demonstrating precision and reliability for live deployment.

At the core of modern manufacturing systems lie Cyber-Physical Systems (CPS) that prioritize operational continuity over security, resulting in a rising number of cyberattacks targeting critical infrastructures. This paper presents a work-in-progress testbed that modernizes Smart Manufacturing Systems (SMS) by integrating Domain-Specific Accelerators (DSAs)—Data Processing Units (DPUs) and Programmable Data Plane (PDP) switches—to strengthen Operational Technology (OT) security without compromising availability or reliability. These accelerators provide fine-grained visibility, real-time anomaly detection, and efficient policy enforcement at line rate. Preliminary results show that accelerator-based applications outperform CPU-based implementations by several orders of magnitude. Demonstrated use cases include a DPU that performs memory inspection via Direct Memory Access (DMA) to detect injected anomalies and a PDP that implements inline detection using pre-trained Machine Learning (ML) models. With low processing overhead, the system also enables continuous telemetry collection for digital-twin generation without disrupting critical operations. The testbed, deployed on the South Carolina Cloud (SC Cloud), offers remote access for developing and evaluating next-generation CPS and OT security applications.

In modern assembly pipelines, identifying anomalies is crucial in ensuring product quality and operational efficiency. Conventional single-modality methods fail to capture the intricate relationships required for precise anomaly prediction in complex predictive environments with abundant data and multiple modalities. This paper proposes a neurosymbolic AI and fusion-based approach for multimodal anomaly prediction in assembly pipelines. We introduce a time series and image-based fusion model that leverages decision-level fusion techniques. Our research builds upon three primary novel approaches in multimodal learning: time series and image-based decision-level fusion modeling, transfer learning for fusion, and knowledge-infused learning. We evaluate the novel method using our derived and publicly available multimodal dataset and conduct comprehensive ablation studies to assess the impact of our preprocessing techniques and fusion model compared to traditional baselines. The results demonstrate that a neurosymbolic AI-based fusion approach that uses transfer learning can effectively harness the complementary strengths of time series and image data, offering a robust and interpretable approach for anomaly prediction in assembly pipelines with enhanced performance. \noindent The datasets, codes to reproduce the results, supplementary materials, and demo are available at https://github.com/ChathurangiShyalika/NSF-MAP.

Anomaly detection in manufacturing pipelines remains a critical challenge, intensified by the complexity and variability of industrial environments. This paper introduces AssemAI, an interpretable image-based anomaly detection system tailored for smart manufacturing pipelines. Utilizing a curated image dataset from an industry-focused rocket assembly pipeline, we address the challenge of imbalanced image data and demonstrate the importance of image-based methods in anomaly detection. Our primary contributions include deriving an image dataset, fine-tuning an object detection model YOLO-FF, and implementing a custom anomaly detection model for assembly pipelines. The proposed approach leverages domain knowledge in data preparation, model development and reasoning. We implement several anomaly detection models on the derived image dataset, including a Convolutional Neural Network, Vision Transformer (ViT), and pretrained versions of these models. Additionally, we incorporate explainability techniques at both user and model levels, utilizing ontology for user-level explanations and SCORE-CAM for indepth feature and model analysis. Finally, the best-performing anomaly detection model and YOLO-FF are deployed in a real-time setting. Our results include ablation studies on the baselines and a comprehensive evaluation of the proposed system. This work highlights the broader impact of advanced image-based anomaly detection in enhancing the reliability and efficiency of smart manufacturing processes. The image dataset, codes to reproduce the results and additional experiments are available at https:/github.com/renjithk4/AssemAI.