A critical issue for Bowden-cable transmission is bending-dependent hysteresis that degrades control performance and limits the application. The relationship between input and output of the Bowden-cable varies with the changing bending angle of the cable. This paper proposes a novel method that can compensate the varying hysteresis of the Bowden-cable using an embedded auxiliary wire, called a sensing wire. The accumulated bend angle of the Bowden-cable can be estimated by measuring the displacement change of the sensing wire and the input tension of the actuation wire. The estimated bending angle of the sheath can be used to compensate the hysteresis of the Bowden-cable with a feedforward control scheme, even though it is subject to the varying shape of the Bowden-cable. The proposed system has a simple and fully embedded design inside the sheath and does not require any external shape sensor or output tension sensor, which keeps the size and complexity of the system low. The results show that the control error of output tension decreased from 4.22 N to 0.69 N when the bend angle of the Bowden-cable changes from 0° to 560°.

This paper presents the development of a polymer-based tendon-driven wearable robotic hand, Exo-Glove Poly. Unlike the previously developed Exo-Glove, a fabric-based tendon-driven wearable robotic hand, Exo-Glove Poly was developed using silicone to allow for sanitization between users in multiple-user environments such as hospitals. Exo-Glove Poly was developed to use two motors, one for the thumb and the other for the index/middle finger, and an under-actuation mechanism to grasp various objects. In order to realize Exo-Glove Poly, design features and fabrication processes were developed to permit adjustment to different hand sizes, to protect users from injury, to enable ventilation, and to embed Teflon tubes for the wire paths. The mechanical properties of Exo-Glove Poly were verified with a healthy subject through a wrap grasp experiment using a mat-type pressure sensor and an under-actuation performance experiment with a specialized test set-up. Finally, performance of the Exo-Glove Poly for grasping various shapes of object was verified, including objects needing under-actuation.

A soft wearable robot with a tendon drive is a promising technology that enables a wearable robot to be compact and lightweight. A soft tendon routing system was previously proposed to apply a tendon drive to a soft wearable robot. In this study, a slack enabling mechanism was proposed to increase the efficiency and guarantee the safety of the soft tendon routing system. The proposed mechanism eliminates the pre-tension of the tendons and minimizes the friction induced by the pre-tension, which causes inefficiency and a lack of safety. Furthermore, the slack enabling mechanism mechanically prevents the derailing of the tendon from the spool. In order to verify the benefits of the proposed mechanism, a prototype was built and tested on the Exo-Glove, which is a soft wearable robot for the hand. The experiment results showed that the prototype could completely remove the pre-tension, whichproposed to apply a tendon drive to a soft wearable robot. In this study, a slack enabling mechanism was proposed to increase the efficiency and guarantee the safety of the soft tendon routing system. The proposed mechanism eliminates the pre-tension of the tendons and minimizes the friction induced by the pre-tension, which causes inefficiency and a lack of safety. Furthermore, the slack enabling mechanism mechanically prevents the derailing of the tendon from the spool. In order to verify the benefits of the proposed mechanism, a prototype was built and tested on the Exo-Glove, which is a soft wearable robot for the hand. The experiment results showed that the prototype could completely remove the pre-tension, which allowed the Exo-Glove to function well with the prototype.

A soft wearable robot, which is an emerging type of wearable robot, can take advantage of tendon-driven mechanisms with a Bowden cable. These tendon-driven mechanisms benefits soft wearable robots because the actuator can be remotely placed and the transmission is very compact. However, it is difficult to compensate the friction along the Bowden cable which makes it hard to control. This study proposes the use of a position-based impedance controller, which is robust to the nonlinear dynamics of the system and provides compliant interaction between robot, human, and environment. Additionally, to eliminate disturbances from unexpected tension of the antagonistic wire arising from friction, this study proposes a new type of slack enabling tendon actuator. It can eliminate friction force along the antagonistic wire by actively pushing the wire while preventing derailment of the wire from the spool.

Friction along the Bowden-cable transmission degenerates control performance unless it is properly compensated. Friction is produced when the bending angle of the Bowden-cable changes as the relative position of the actuator and the end-effector changes. This study proposes a method, termed loop routing, to compensate friction along the Bowden-cable. Loop routing involves making a one-round loop along the sheath that continuously maintains the sheath's bending angle at 2π regardless of the end-effector's position in 2-D space. This minimizes the bending angle change of the sheath as the end-effector translates in a 3-D workspace, which minimizes the friction change and enables feedforward friction compensation of the Bowden-cable without employing a sensor. An experiment in open-loop tension control of the Bowden-cable was conducted to evaluate the performance of the proposed method. Results show that the output tension follows the reference tension well, with an RMS error of 4.3% and a peak error of 13.3% of maximum reference.

In this paper, we verify the scalability of an underactuated mechanism based on flexural buckling by applying the mechanism to multi-scale adaptive grippers. For verification, we design and fabricate two grippers having different sizes and install the grippers to a manipulator. As a result, the scalability of the mechanism will be shown by grasping from small electronic parts to large wine drinking glasses.

The compliance of a fin affects the thrust of underwater vehicles mimicking the undulatory motion of fish. Determining the optimal compliance of a fin to maximize thrust is an important issue in designing robotic fish using a compliant fin. We present a simple method to identify the condition for maximizing the thrust generated by a compliant fin propulsion system. When a fin oscillates in a sinusoidal manner, it also bends in a sinusoidal manner. We focus on a particular kinematic parameter of this motion: the phase difference between the sinusoidal motion of the driving angle and the fin-bending angle. By observing the relationship between the thrust and phase difference, we conclude that while satisfying the zero velocity condition, the maximum thrust is obtained when a compliance creates a phase difference of approximately π/2 at a certain undulation frequency. This half-pi phase delay condition is supported by thrust measurements from different compliant fins (four caudal-shaped fins with different aspect ratios) and a beam bending model of the compliant fin. This condition can be used as a guideline to select the proper compliance of a fin when designing a robotic fish.