Origami structures can transform their form and function by changing the direction of their folds. This reconfiguration can enable multifunctional robots, but doing so requires a fast, robust, and repeatable actuation method. In this article, we present an origami gripper that uses dynamic transformation to change its kinematic behavior in less than a second. We characterize individual vertices to show that the transformation is predictable and repeatable for different designs and orientations. We then apply it to a multivertex template that is capable of a wide range of shapes and motion patterns, indicating that transformation can be generalized to complex and functional machines. To demonstrate this, we built a transforming origami gripper on a robotic arm to pick up multiple objects. Demonstrations show that the gripper can quickly reconfigure between three different grasping modes and has sufficient stiffness to engage with and lift multiple objects with distinct geometries.

This paper presents a robotic gripper design that can perform customizable grasping tasks at the millimeter scale. The design is based on the origami string, a mechanism with a single degree of freedom that can be mechanically programmed to approximate arbitrary paths in space. By using this concept, we create miniature fingers that bend at multiple joints with a single actuator input. The shape and stiffness of these fingers can be varied to fit different grasping tasks by changing the crease pattern of the string. We show that the experimental behavior of these strings follows their analytical models and that they can perform a variety of tasks including pinching, wrapping, and twisting common objects such as pencils, bottle caps, and blueberries.

Self-folding is capable of forming complex three-dimensional structures from planar sheets. However, existing self-folding machines cannot generate large forces or bear high loads. In contrast, traditional robots are expected to operate under large loads but these robots are generally dense, resulting in heavy machines with relatively low strength-to-weight ratios. In this paper, we present a new self-folding technique that is meter-scale and load-bearing. We demonstrate the design and fabrication of both structural beams and pneumatically actuated joints. We model and measure the stiffness and strength of self-folded structural beams. Finally, we integrate these results into a robotic arm that weighs 0.3 kg and can lift up to 1.0 kg. These results indicate that functional, load-bearing, self-folding robots are possible.

Self-folding provides an efficient way of creating complex 3D geometries from 2D composites. However, the precision of self-folding structures is often limited by the use of open-loop folding mechanisms. In this paper we demonstrate feedback-controlled self-folding using a shape memory polymer and optical sensors to accurately control folding angles. We present a method of quickly and inexpensively fabricating large collectives of self-folding autonomous robots that can be transported in flat configurations prior to autonomous deployment at target destinations. To demonstrate this, we build a collective of robots that is manufactured in one continuous laminar composite. Individual robots in the collective detach from one other, self-fold into pre-programmed configurations and navigate by phototaxis. This method could be applied to a broad range of applications where logistics necessitate compact transport and where external manipulation is difficult or expensive, such as in space applications or delivering search-and-rescue robots in cluttered environments.

Self-assembling robots can be transported and deployed inexpensively and autonomously in remote and dangerous environments. In this paper, we introduce a novel self-assembling method with a planar pneumatic system. Inflation of pouches translate into shape changes, turning a sheet of composite material into a complex robotic structure. This new method enables a flat origami-based robotic structure to self-fold to desired angles with pressure control. It allows a static joint to become dynamic, self-actuate to reconfigure itself after initial folding. Finally, the folded robot can unfold itself at the end of a robotic application. We believe this new pneumatic approach provides an important toolkit to build more powerful and capable self-assembling robots.

Self-folding is a promising technique for assembling robots from flat sheets. However, existing implementations do not include reliable methods for sensing the folding angle, making feedback control impossible. In this paper, we present novel angle sensors for foldable robots and machines. They are inkjet printed and fully integrated into robots' laminate. This additional sensor layer tracks the angle motion of robot hinges, to better guide robot assembling by folding and to perform more complicated tasks that requires feedback control, making folded robots more capable in real world applications. We introduce the fabrication process, property assessments, and demonstrate sensor performance by measuring folding angles of a cube and controlling folds on a gripper.

Transmissions play a vital role in machines by transforming the torque and speed of a motor into a desired output. They are often necessary for operating a motor at peak efficiency or power. The majority of variable transmissions are mechanically complex, large, and expensive, which limits scalability and is often cost prohibitive. As an alternative, we propose an origami-wheel design that is capable of varying its own transmission ratio between motor torque and ground reaction force, effectively creating a passive, continuously variable transmission. The wheel responds to an increase in torque by reducing its radius through the spring-like properties of the origami structure, increasing the force applied by the wheel to the ground. We demonstrate that the wheel is able to match the speed of a 55 mm fixed-radius wheel when unloaded, and can also tow loads as high as a 25 mm wheel without stalling. This design could be used to provide smaller, cheaper robots with an effective means to vary their output while maintaining motor efficiency.

Self-assembled structures and machines can be made using origami-inspired manufacturing methods. In particular, self-folding of two-dimensional materials using shape memory polymers and embedded electrical circuits has been utilized to build robots and structures in an inexpensive and rapid manner. In order to build increasingly complex and functional self-folding machines, however, methods for interaction with the environment are necessary. This paper presents and characterizes three types of self-folding sensors: a mechanical switch, a capacitive contact sensor, and a velocity sensor. We utilize specialized fold patterns to create cyclic mechanical linkages as well as additional composite layers such as magnetic sheets to build these sensors. We demonstrate the integration of two of these sensors, the switch and the contact sensor, into a lamp that can self-fold and immediately begin responding to its surroundings.

Printing and folding are fast and inexpensive methods for prototyping complex machines. Self-assembly of the folding step would expand the possibilities of this method to include applications where external manipulation is costly, such as micro-assembly, mass production, and space applications. This paper presents a method for self-folding of printed robots from two-dimensional materials based on shape memory polymers actuated by joule heating using embedded circuits. This method was shown to be capable of sequential folding, angle-controlled folds, slot-and-tab assembly, and mountain and valley folds. An inchworm robot was designed to demonstrate the merits of this technique. Upon the application of sufficient current, the robot was able to fold into its functional form with fold angle deviations within six degrees. This printed robot demonstrated locomotion at a speed of two millimeters per second.

Nature regularly uses self-folding as an efficient approach to automated fabrication. In engineered systems, however, the use of self-folding has been primarily restricted to the assembly of small structures using exotic materials and/or complex infrastructures. In this paper we present three approaches to the self-folding of structures using low-cost, rapid-prototyped shape memory laminates. These structures require minimal deployment infrastructure, and are activated by light, heat, or electricity. We compare the fabrication of a fundamental structure (a cube) using each approach, and test ways to control fold angles in each case. Finally, for each self-folding approach we present a unique structure that the approach is particularly suited to fold, and discuss the advantages and disadvantages of each approach.

The split actuator microrobotic bee is the first flight-capable, insect-scale flapping-wing micro air vehicle that uses “split-cycle” constant-period frequency modulation to control body forces and torques. Building this vehicle is an intricate challenge, but by leveraging a maturing fabrication technology for microscale devices, we have developed a solution to tackle the design and fabrication difficulties. We show that the design is able to independently modulate the motions of both wings and produce roll, pitch, and yaw torques, as well as a peak lift force of 1.3 mN, in a 70mg package.