Designing mechanically efficient geometry for architectural structures like shells, towers, and bridges, is an expensive iterative process. Existing techniques for solving such inverse problems rely on traditional optimization methods, which are slow and computationally expensive, limiting iteration speed and design exploration. Neural networks would seem to offer a solution via data-driven amortized optimization, but they often require extensive fine-tuning and cannot ensure that important design criteria, such as mechanical integrity, are met. In this work, we combine neural networks with a differentiable mechanics simulator to develop a model that accelerates the solution of shape approximation problems for architectural structures represented as bar systems. This model explicitly guarantees compliance with mechanical constraints while generating designs that closely match target geometries. We validate our approach in two tasks, the design of masonry shells and cable-net towers. Our model achieves better accuracy and generalization than fully neural alternatives, and comparable accuracy to direct optimization but in real time, enabling fast and reliable design exploration. We further demonstrate its advantages by integrating it into 3D modeling software and fabricating a physical prototype. Our work opens up new opportunities for accelerated mechanical design enhanced by neural networks for the built environment.

Optimizing the parameters of partial differential equations (PDEs), i.e., PDE-constrained optimization (PDE-CO), allows us to model natural systems from observations or perform rational design of structures with complicated mechanical, thermal, or electromagnetic properties. However, PDE-CO is often computationally prohibitive due to the need to solve the PDE—typically via finite element analysis (FEA)—at each step of the optimization procedure. In this paper we propose amortized finite element analysis (AmorFEA), in which a neural network learns to produce accurate PDE solutions, while preserving many of the advantages of traditional finite element methods. This network is trained to directly minimize the potential energy from which the PDE and finite element method are derived, avoiding the need to generate costly supervised training data by solving PDEs with traditional FEA. As FEA is a variational procedure, AmorFEA is a direct analogue to popular amortized inference approaches in latent variable models, with the finite element basis acting as the variational family. AmorFEA can perform PDE-CO without the need to repeatedly solve the associated PDE, accelerating optimization when compared to a traditional workflow using FEA and the adjoint method.