The authors have developed an image-directed robotic system to augment the performance of human surgeons in precise bone machining procedures in orthopaedic surgery, initially targeted at cementless total hip replacement surgery. The total system consists of an interactive CT-based presurgical planning component and a surgical system consisting of a robot, redundant motion monitoring, and man-machine interface components. In vitro experiments conducted with this system have demonstrated an order-of-magnitude improvement in implant fit and placement accuracy, compared to standard manual preparation techniques. The first generation system described in this paper was used in a successful veterinary clinical trial on 26 dogs needing hip replacement surgery. It was the basis for subsequent development of a second-generation system that is now in human clinical trials.>

The authors describe a robotic surgical system that has been designed to create femoral cavities that are precisely shaped and positioned for implantation of uncemented prostheses. This robotics system creates cavities with a dimensional accuracy more than 50 times greater than broached cavities, exceeds the tolerances to which implants are manufactured, and does not produce gaps that prevent bone ingrowth. A canine study was undertaken to evaluate the prosthesis fit and placement achieved by employing a surgical robot to prepare the femur. This study compared the results achieved on 15 dogs undergoing total hip replacement with manual broaching techniques and 25 dogs undergoing robotically assisted surgery. Among the 25 dogs, which ranged in age from 2/sup 1///sub 2/ to 11 years, there were no deaths, no infections, and no intraoperative complications. Human applications of this technique are also considered.>

Special-purpose sensors and hybrid mechanical systems have been developed to assemble advanced electronic circuits. State-of-the-art robot systems that are used for electronic assembly and accuracy requirements for the developing surface mount technology are reviewed, showing the need for improved robot positioning capability. Examples of laboratory experiments that demonstrated successful precision assembly or testing using an ordinary robot, a micropositioner, and an optical sensing system are given. These involve fiber-optic sensing, machine-vision endpoint sensing, and hybrid tactic-vision endpoint sensing.>