Welding is a fabrication process used to join or fuse two mechanical parts. Modern welding machines have automated lasers that follow a pre-defined weld seam path between the two parts to create a bond. Previous efforts have used simple computer vision edge detectors to automatically detect the weld seam edge on an image at the junction of two metals to be welded. However, these systems lack reliability and accuracy resulting in manual human verification of the detected edges. This paper presents a neural network architecture that automatically detects the weld seam edge between two metals with high accuracy. We augment this system with a pre-classifier that filters out anomalous workpieces (e.g., incorrect placement). Finally, we justify our design choices by evaluating against several existing deep network pipelines as well as proof through real-world use. We also describe in detail the process of deploying this system in a real-world shop floor including evaluation and monitoring. We make public a large, well-labeled laser seam dataset to perform deep learning-based edge detection in industrial settings.

Our research aims to reduce the cost of pressure sensor calibration through machine learning. Pressure sensor calibration is a standard process whereby freshly manufactured pressure sensors are subjected to various controlled temperature and pressure setpoints to compute a mapping between the sensor's output and true pressure. Traditionally this mapping is calculated by fitting a polynomial with calibration data. Obtaining this data is costly since a large spectrum of temperature and pressure setpoints are required to model the sensor's behavior. We present a machine learning approach to predict a pre-defined calibration polynomial's parameters while requiring only one-third of the calibration data. Our method learns a pattern from past calibration sessions to predict the calibration polynomial's parameters from partial calibration setpoints for any newly manufactured sensor. We design a novel polynomial hypernetwork coupled with Fourier features and a weighted loss to solve this problem. We perform extensive evaluations and show that the current industry-standard method fails under similar conditions. In contrast, our approach saves two-thirds of the calibration time and cost. Furthermore, we conduct comprehensive ablations to study the effect of Fourier mapping and weighted loss. Code and a novel calibration dataset validated by calibration engineers are also made public.

Effective recognition of complex long-term activities is becoming an increasingly important task in artificial intelligence. In this paper, we propose a novel approach for building models of complex long-term activities. First, we automatically learn the hierarchical structure of activities by learning about the 'parent-child' relation of activity components from a video using the variability in annotations acquired using multiple annotators. This variability allows for extracting the inherent hierarchical structure of the activity in a video. We consolidate hierarchical structures of the same activity from different videos into a unified stochastic grammar describing the overall activity. We then describe an inference mechanism to interpret new instances of activities. We use three datasets, which have been annotated by multiple annotators, of daily activity videos to demonstrate the effectiveness of our system.