Robots must cost less and be force-controlled to enable widespread, safe deployment in unconstrained human environments. We propose Quasi-Direct Drive actuation as a capable paradigm for robotic force-controlled manipulation in human environments at low-cost. Our prototype - Blue - is a human scale 7 Degree of Freedom arm with 2kg payload. Blue can cost less than $5000. We show that Blue has dynamic properties that meet or exceed the needs of human operators: the robot has a nominal position-control bandwidth of 7.5Hz and repeatability within 4mm. We demonstrate a Virtual Reality based interface that can be used as a method for telepresence and collecting robot training demonstrations. Manufacturability, scaling, and potential use-cases for the Blue system are also addressed. Videos and additional information can be found online at berkeleyopenarms.github.io.

Vacuum-based end effectors are widely used in industry and are often preferred over parallel-jaw and multifinger grippers due to their ability to lift objects with a single point of contact. Suction grasp planners often target planar surfaces on point clouds near the estimated centroid of an object. In this paper, we propose a compliant suction contact model that computes the quality of the seal between the suction cup and local target surface and a measure of the ability of the suction grasp to resist an external gravity wrench. To characterize grasps, we estimate robustness to perturbations in end-effector and object pose, material properties, and external wrenches. We analyze grasps across 1,500 3D object models to generate Dex-Net 3.0, a dataset of 2.8 million point clouds, suction grasps, and grasp robustness labels. We use Dex-Net 3.0 to train a Grasp Quality Convolutional Neural Network (GQ-CNN) to classify robust suction targets in point clouds containing a single object. We evaluate the resulting system in 350 physical trials on an ABB YuMi fitted with a pneumatic suction gripper. When evaluated on novel objects that we categorize as Basic (prismatic or cylindrical), Typical (more complex geometry), and Adversarial (with few available suction-grasp points) Dex-Net 3.0 achieves success rates of 98%, 82%, and 58% respectively, improving to 81% in the latter case when the training set includes only adversarial objects. Code, datasets, and supplemental material can be found at http://berkeleyautomation.github.io/dex-net.

Parallel-jaw robot grippers can grasp almost any object and are ubiquitous in industry. Although the shape, texture, and compliance of gripper jaw surfaces affect grasp robustness, almost all commercially available grippers provide a pair of rectangular, planar, rigid jaw surfaces. Practitioners often modify these surfaces with a variety of ad-hoc methods such as adding rubber caps and/or wrapping with textured tape. This paper explores data-driven optimization of gripper jaw surfaces over a design space based on shape, texture, and compliance using rapid prototyping. In total, 37 jaw surface design variations were created using 3D printed casting molds and silicon rubber. The designs were evaluated with 1377 physical grasp experiments using a 4-axis robot (with automated reset). These tests evaluate grasp robustness as the probability that the jaws will acquire, lift, and hold a training set of objects at nominal grasp configurations computed by Dex-Net 1.0. Hill-climbing in parameter space yielded a grid pattern of 0.03 inch void depth and 0.0375 inch void width on a silicone polymer with durometer of A30. We then evaluated performance of this design using an ABB YuMi robot grasping a set of eight difficult-to-grasp 3D printed objects in 80 grasps with four gripper surfaces. The factory-provided gripper tips succeeded in 28.7% of the 80 trials, increasing to 68.7% when the tips were wrapped with tape. Gripper tips with gecko-inspired surfaces succeeded in 80.0% of trials, and gripper tips with the designed silicone surfaces succeeded in 93.7% of trials.

For supervised automation of multi-throw suturing in Robot-Assisted Minimally Invasive Surgery, we present a novel mechanical needle guide and a framework for optimizing needle size, trajectory, and control parameters using sequential convex programming. The Suture Needle Angular Positioner (SNAP) results in a 3x error reduction in the needle pose estimate in comparison with the standard actuator. We evaluate the algorithm and SNAP on a da Vinci Research Kit using tissue phantoms and compare completion time with that of humans from the JIGSAWS dataset [5]. Initial results suggest that the dVRK can perform suturing at 30% of human speed while completing 86% suture throws attempted. Videos and data are available at: berkeleyautomation.github.io/amts.