Humans possess a remarkable ability to react to unpredictable perturbations through immediate mechanical responses, which harness the visco-elastic properties of muscles to maintain balance. Inspired by this behavior, we propose a novel design of a robotic leg utilizing fibre jamming. The research highlights the potential of these structures for enhancing legged locomotion and adaptability in unpredictable environments.

Modelling complex deformation for soft robotics provides a guideline to understand their behaviour, leading to safe interaction with the environment. However, building a surrogate model with high accuracy and fast inference speed can be challenging for soft robotics due to the nonlinearity from complex geometry, large deformation, material nonlinearity etc. The reality gap from surrogate models also prevents their further deployment in the soft robotics domain.In this study, we proposed a physics-informed Neural Networks (PINNs) named PINN-Ray to model complex deformation for a Fin Ray soft robotic gripper, which embeds the minimum potential energy principle from elastic mechanics and additional high-fidelity experimental data into the loss function of neural network for training. This method is significant in terms of its generalisation to complex geometry and robust to data scarcity as compared to other data-driven neural networks. Furthermore, it has been extensively evaluated to model the deformation of the Fin Ray finger under external actuation. PINN-Ray demonstrates improved accuracy as compared with Finite element modelling (FEM) after applying the data assimilation scheme to treat the sim-to-real gap. Additionally, we introduced our automated framework to design, fabricate soft robotic fingers, and characterise their deformation by visual tracking, which provides a guideline for the fast prototype of soft robotics.

Soft robotics has emerged as the standard solution for grasping deformable objects, and has proven invaluable for mobile robotic exploration in extreme environments. However, despite this growth, there are no widely adopted computational design tools that produce quality, manufacturable designs. To advance beyond the diminishing returns of heuristic bio-inspiration, the field needs efficient tools to explore the complex, non-linear design spaces present in soft robotics, and find novel high-performing designs. In this work, we investigate a hierarchical design optimization methodology which combines the strengths of topology optimization and quality diversity optimization to generate diverse and high-performance soft robots by evolving the design domain. The method embeds variably sized void regions within the design domain and evolves their size and position, to facilitating a richer exploration of the design space and find a diverse set of high-performing soft robots. We demonstrate its efficacy on both benchmark topology optimization problems and soft robotic design problems, and show the method enhances grasp performance when applied to soft grippers. Our method provides a new framework to design parts in complex design domains, both soft and rigid.

Topology optimization is a powerful design tool in structural engineering and other engineering problems. The design domain is discretized into elements, and a finite element method model is iteratively solved to find the element that maximizes the structure's performance. Although gradient-based solvers have been used to solve topology optimization problems, they may be susceptible to suboptimal solutions or difficulty obtaining feasible solutions, particularly in non-convex optimization problems. The presence of non-convexities can hinder convergence, leading to challenges in achieving the global optimum. With this in mind, we discuss in this article the application of the quality diversity approach to topological optimization problems. Quality diversity (QD) algorithms have shown promise in the research field of optimization and have many applications in engineering design, robotics, and games. MAP-Elites is a popular QD algorithm used in robotics. In soft robotics, the MAP-Elites algorithm has been used to optimize the shape and control of soft robots, leading to the discovery of new and efficient motion strategies. This article introduces an approach based on MAP-Elites to provide diverse designs for structural optimization problems. Three fundamental topology optimization problems are used for experimental testing, and the results demonstrate the ability of the proposed algorithm to generate diverse, high-performance designs for those problems. Furthermore, the proposed algorithm can be a valuable engineering design tool capable of creating novel and efficient designs.

Humans possess a remarkable ability to react to unpredictable perturbations through immediate mechanical responses, which harness the visco-elastic properties of muscles to maintain balance. Inspired by this behavior, we propose a novel design of a robotic leg utilizing fibre jammed structures as passive compliant mechanisms to achieve variable joint stiffness and damping. We developed multimaterial fibre jammed tendons with tunable mechanical properties, which can be 3-D printed in one-go without need for assembly. Through extensive numerical simulations and experimentation, we demonstrate the usefulness of these tendons for shock absorbance and maintaining joint stability. We investigate how they could be used effectively in a multijoint robotic leg by evaluating the relative contribution of each tendon to the overall stiffness of the leg. Further, we showcase the potential of these jammed structures for legged locomotion, highlighting how morphological properties of the tendons can be used to enhance stability in robotic legs.

Fibre jamming is a new and understudied soft robotic mechanism that has previously found success in stiffness-tunable arms and fingers. However, to date researchers have not fully taken advantage of the freedom offered by contemporary fabrication techniques including multi-material 3D printing in the creation of fibre jamming structures. In this research, we present a novel, modular, multi-material, 3D printed, fibre jamming tendon unit for use in a stiffness-tunable compliant robotic ankle, or Jammkle. Its multimaterial printed design offers unparalleled design freedom, enabling application specific tendon design. We develop analytical and finite element models of the tendon unit, showing good agreement with experimental data and numerically explore the design space. Finally, we demonstrate a practical application by integrating multiple tendon units into a robotic ankle and perform extensive testing and characterisation. We show that the Jammkle outperforms comparative leg structures in terms of compliance, damping, and slip prevention.