This paper presents the key principles of eViper-2D - a thin large-area soft robotics platform - as a new development of the previous extendable Vibrating Intelligent Piezo-Electric Robot (eViper) platform. We first introduce the mechanical, electrical, and control framework of eViper-2D, and then develop systematic and scalable methods to study the impact of diverse actuation patterns on robotic motion dynamics and energy efficiency. By integrating power electronics, communication circuits, piezoelectric actuators, and batteries onboard, the eViper-2D platform enables rapid design iteration and quick evaluation of different control strategies for the multi-actuator soft robot. The platform supports data-driven modeling via automated data acquisition. We show that eViper-2D can provide rich insights into optimizing actuation patterns to achieve agile motion and minimal cost of transport (COT).

Electrically-driven soft robots based on piezoelectric actuators may enable compact form factors and maneuverability in complex environments. In most prior work, piezoelectric actuators are used to control a single degree of freedom. In this work, the coordinated activation of five independent piezoelectric actuators, attached to a common metal foil, is used to implement inchworm-inspired crawling motion in a robot that is less than 0.5 mm thick. The motion is based on the control of its friction to the ground through the robot's shape, in which one end of the robot (depending on its shape) is anchored to the ground by static friction, while the rest of its body expands or contracts. A complete analytical model of the robot shape, which includes gravity, is developed to quantify the robot shape, friction, and displacement. After validation of the model by experiments, the robot's five actuators are collectively sequenced for inchworm-like forward and backward motion.

Electrostatic actuators provide a promising approach to creating soft robotic sheets, due to their flexible form factor, modular integration, and fast response speed. However, their control requires kilo-Volt signals and understanding of complex dynamics resulting from force interactions by on-board and environmental effects. In this work, we demonstrate an untethered planar five-actuator piezoelectric robot powered by batteries and on-board high-voltage circuitry, and controlled through a wireless link. The scalable fabrication approach is based on bonding different functional layers on top of each other (steel foil substrate, actuators, flexible electronics). The robot exhibits a range of controllable motions, including bidirectional crawling (up to ~0.6 cm/s), turning, and in-place rotation (at ~1 degree/s). High-speed videos and control experiments show that the richness of the motion results from the interaction of an asymmetric mass distribution in the robot and the associated dependence of the dynamics on the driving frequency of the piezoelectrics. The robot's speed can reach 6 cm/s with specific payload distribution.

Soft robots present unique capabilities, but have been limited by the lack of scalable technologies for construction and the complexity of algorithms for efficient control and motion. These depend on soft-body dynamics, high-dimensional actuation patterns, and external/onboard forces. This paper presents scalable methods and platforms to study the impact of weight distribution and actuation patterns on fully untethered modular soft robots. An extendable Vibrating Intelligent Piezo-Electric Robot (eViper), together with an open-source Simulation Framework for Electroactive Robotic Sheet (SFERS) implemented in PyBullet, was developed as a platform to analyze the complex weight-locomotion interaction. By integrating power electronics, sensors, actuators, and batteries onboard, the eViper platform enables rapid design iteration and evaluation of different weight distribution and control strategies for the actuator arrays. The design supports both physics-based modeling and data-driven modeling via onboard automatic data-acquisition capabilities. We show that SFERS can provide useful guidelines for optimizing the weight distribution and actuation patterns of the eViper, thereby achieving maximum speed or minimum cost of transport (COT).

Soft robots have drawn great interest due to their ability to take on a rich range of shapes and motions, compared to traditional rigid robots. However, the motions, and underlying statics and dynamics, pose significant challenges to forming well-generalized and robust models necessary for robot design and control. In this work, we demonstrate a five-actuator soft robot capable of complex motions and develop a scalable simulation framework that reliably predicts robot motions. The simulation framework is validated by comparing its predictions to experimental results, based on a robot constructed from piezoelectric layers bonded to a steel-foil substrate. The simulation framework exploits the physics engine PyBullet, and employs discrete rigid-link elements connected by motors to model the actuators. We perform static and AC analyses to validate a single-unit actuator cantilever setup and observe close agreement between simulation and experiments for both the cases. The analyses are extended to the five-actuator robot, where simulations accurately predict the static and AC robot motions, including shapes for applied DC voltage inputs, nearly-static “inchworm” motion, and jumping (in vertical as well as vertical and horizontal directions). These motions exhibit complex non-linear behavior, with forward robot motion reaching ̴1 cm/s. Our open-source code can be found at: https://github.com/zhiwuz/sfers.