Contact estimation and force sensing are fundamental requirements for sensitive manipulation and safe physical human-robot interaction. The robot controllers that enable these functions rely on accurate and precise sensing. The performance of external force estimation is influenced by the design of the robot’s sensory system. And similar to how humans prefer specific arm configurations for performing precise and delicate tasks, e.g., drawing a thin, straight line, robots also have "sweet spots" that allow for the most accurate performance of tasks based on their sensing capabilities. To fully exploit a robot’s proprioceptive force sensing, it is essential to provide robot integrators, designers, and simulations with knowledge about these optimal settings including factors such as joint configurations, temperatures, and many more. This paper first investigates which of these factors are most relevant and how they can be best measured and based on that introduces force sensing error maps as a tool for structured research on robot force sensing performance and future developments of tactile robot applications. We first investigate the factors influencing the force sensing performance of 7-degree-of-freedom robots on the example of a Kinova Gen3 and then derive 2-dimensional Cartesian force sensing error maps for this robot, an LWR iiwa 14, and a Franka Emika robot. These maps enable comparison of robot sensing capabilities, revealing patterns and weak spots to guide application design toward more tactile areas.

Flexible manufacturing lines are required to meet the demand for customized and small batch-size products. Even though state-of-the-art tactile robots may provide the versatility for increased adaptability and flexibility, their potential is yet to be fully exploited. To support robotics deployment in manufacturing, we propose a task-based tactile robot programming paradigm that uses an object-centric tactile skill definition that directly links identified object constraints of the task to the definition of constraint-based unified force-impedance control. In this study, we first explain the basic concept of abstracting the task constraints experienced by the object and transferring them to the robot’s operational space frame. Second, using the object-centric tactile skill definition, we synthesize unified force-impedance control and formalized holonomic constraints to enable flexible task execution. Later, we propose the quantified analysis metrics for the process by analyzing them as a typical example of flexible manipulation disassembly skills, e.g., levering and unscrew-driving regarding their object requirements. Supported by realistic experimental evaluation using a Franka Emika robot, our tactile robot programming approach for the direct translation between task-level constraints and robot control parameter design is shown to be a viable solution for increased robotic deployment in flexible manufacturing lines.

Despite recent advancements in torque-controlled tactile robots, integrating them into manufacturing settings remains challenging, particularly in complex environments. Simplifying robotic skill programming for non-experts is crucial for increasing robot deployment in manufacturing. This work proposes an innovative approach, Vision-Augmented Unified Force-Impedance Control (VA-UFIC), aimed at intuitive visuo-tactile exploration of unknown 3D curvatures. VA-UFIC stands out by seamlessly integrating vision and tactile data, enabling the exploration of diverse contact shapes in three dimensions, including point contacts, flat contacts with concave and convex curvatures, and scenarios involving contact loss. A pivotal component of our method is a robust online contact alignment monitoring system that considers tactile error, local surface curvature, and orientation, facilitating adaptive adjustments of robot stiffness and force regulation during exploration. We introduce virtual energy tanks within the control framework to ensure safety and stability, effectively addressing inherent safety concerns in visuo-tactile exploration. Evaluation using a Franka Emika research robot demonstrates the efficacy of VA-UFIC in exploring unknown 3D curvatures while adhering to arbitrarily defined force-motion policies. By seamlessly integrating vision and tactile sensing, VA-UFIC offers a promising avenue for intuitive exploration of complex environments, with potential applications spanning manufacturing, inspection, and beyond.

Mobile manipulators (MM) have proven valuable in assisting humans in industrial settings. However, their strict separation from humans in controlled environments limits their effectiveness. Efforts have been made to bridge this gap for physical human-robot interaction (pHRI), leading to the development of collaborative mobile manipulators (CMM). Nonetheless, unpredictable environments continue to present challenges. This paper introduces an innovative suspension design for mobile bases (MBs) to enhance the safety and autonomy of CMMs. We propose an electromechanical approach leveraging variable stiffness and combining passive springs with adaptive transmission mechanisms. Through simulation, physical prototype development, and experimental validation, we demonstrate the effectiveness of our approach in stabilizing the MB against external disturbances. Our findings provide valuable insights for the development of CMMs in dynamic environments.

Tactile robots shall be deployed for dynamic task execution in production lines with small batch sizes. Therefore, these robots should have the ability to respond to changing conditions and be easy to (re-)program. Operating under uncertain environments requires unifying subsystems such as robot motion and force policy into one framework, referred to as tactile skills. In this paper, we propose the enhancement of these skills for passivity-based skill motion learning in stiffness-adaptive unified force-impedance control. To achieve the increased level of adaptability, we represent all tactile skills by three basic primitives: contact initiation, manipulation, and contact termination. To ensure passivity and stability, we develop an energy-based approach for unified force-impedance control that allows humans to teach the robot motion through physical interaction during the execution of a tactile task. We incorporate our proposed framework into a tactile robot to experimentally validate the motion adaptation by interaction performance and stability of the control. While the polishing task is presented as our use case through the paper, the experiments can also be carried out with various tactile skills. Finally, the results show the novel controller's stability and passivity to contact-loss and stiffness adaptation, leading to successful programming by interaction.

Improving robot systems via newly-developed sensing devices, control algorithms, or state estimators in order to obtain safe and efficient human-robot interaction as well as tactile manipulation skills requires standardized performance measurement protocols for objective comparison. Common protocols to evaluate robot motion performance are currently defined in EN ISO 9283:1998. For tactile and safety performance, however, no common metrics were agreed on nor standardized yet. In this paper, we propose a set of quantifiable performance criteria for robot performance analysis, objectifying robot force sensing, force control, and collision detection/reaction performance. We introduce the corresponding measurement setups and protocols, demonstrate and experimentally validate each with a Universal Robot UR10e and UR5e as well as a Franka Emika Panda robot arm. The proposed performance criteria, metrics, and experimental setups constitute the basis of a fully tactile performance and safety benchmarking framework that allows to objectively evaluate tactile robot performance via reproducible reference tests.