Accurate and efficient segmentation of unknown objects in unstructured environments is essential for robotic manipulation. Unknown Object Instance Segmentation (UOIS), which aims to identify all objects in unknown categories and backgrounds, has become a key capability for various robotic tasks. However, existing methods struggle with over-segmentation and under-segmentation, leading to failures in manipulation tasks such as grasping. To address these challenges, we propose QuBER (Quadruple Boundary Error Refinement), a novel error-informed refinement approach for high-quality UOIS. QuBER first estimates quadruple boundary errors-true positive, true negative, false positive, and false negative pixels-at the instance boundaries of the initial segmentation. It then refines the segmentation using an error-guided fusion mechanism, effectively correcting both fine-grained and instance-level segmentation errors. Extensive evaluations on three public benchmarks demonstrate that QuBER outperforms state-of-the-art methods and consistently improves various UOIS methods while maintaining a fast inference time of less than 0.1 seconds. Furthermore, we show that QuBER improves the success rate of grasping target objects in cluttered environments. Code and supplementary materials are available at https://sites.google.com/view/uois-quber.

The study addresses the foundational and challenging task of peg-in-hole assembly in robotics, where misalignments caused by sensor inaccuracies and mechanical errors often result in insertion failures or jamming. This research introduces PolyFit, representing a paradigm shift by transitioning from a reinforcement learning approach to a supervised learning methodology. PolyFit is a Force/Torque (F/T)-based supervised learning framework designed for 5-DoF peg-in-hole assembly. It utilizes F/T data for accurate extrinsic pose estimation and adjusts the peg pose to rectify misalignments. Extensive training in a simulated environment involves a dataset encompassing a diverse range of peg-hole shapes, extrinsic poses, and their corresponding contact F/T readings. The study proposes a sim-to-real adaptation method for real-world application, using a sim-real paired dataset to enable effective generalization to complex and unseen polygon shapes. Real-world evaluations demonstrate substantial success rates of 96.7% and 91.3%, highlighting the robustness and adaptability of the proposed method. Videos of data generation and experiments are available online at https://sites.google.com/view/polyfit-peginhole.

Instance-aware segmentation of unseen objects is essential for a robotic system in an unstructured environment. Although previous works achieved encouraging results, they were limited to segmenting the only visible regions of unseen objects. For robotic manipulation in a cluttered scene, amodal perception is required to handle the occluded objects behind others. This paper addresses Unseen Object Amodal Instance Segmentation (UOAIS) to detect 1) visible masks, 2) amodal masks, and 3) occlusions on unseen object instances. For this, we propose a Hierarchical Occlusion Modeling (HOM) scheme designed to reason about the occlusion by assigning a hierarchy to a feature fusion and prediction order. We evaluated our method on three benchmarks (tabletop, indoors, and bin environments) and achieved state-of-the-art (SOTA) performance. Robot demos for picking up occluded objects, codes, and datasets are available at https://sites.google.com/view/uoais.