Current orthopedic robotic systems largely focus on navigation, aiding surgeons in positioning a guiding tube but still requiring manual drilling and screw placement. The automation of this task not only demands high precision and safety due to the intricate physical interactions between the surgical tool and bone but also poses significant risks when executed without adequate human oversight. As it involves continuous physical interaction, the robot should collaborate with the surgeon, understand the human intent, and always include the surgeon in the loop. To achieve this, this paper proposes a new cognitive human–robot collaboration framework, including the intuitive AR-haptic human–robot interface, the visual-attention-based surgeon model, and the shared interaction control scheme for the robot. User studies on a robotic platform for orthopedic surgery are presented to illustrate the performance of the proposed method. The results demonstrate that the proposed human– robot collaboration framework outperforms full robot and full human control in terms of safety and ergonomics.

Dexterous in-hand manipulation is an essential skill of production and life. However, the highly stiff and mutable nature of contacts limits real-time contact detection and inference, degrading the performance of model-based methods. Inspired by recent advances in contact-rich locomotion and manipulation, this paper proposes a novel model-based approach to control dexterous in-hand manipulation and overcome the current limitations. The proposed approach has an attractive feature, which allows the robot to robustly perform long-horizon in-hand manipulation without predefined contact sequences or separate planning procedures. Specifically, we design a high-level contact-implicit model predictive controller to generate real-time contact plans executed by the low-level tracking controller. Compared to other model-based methods, such a long-horizon feature enables replanning and robust execution of contact-rich motions to achieve large displacements in-hand manipulation more efficiently; Compared to existing learning-based methods, the proposed approach achieves dexterity and also generalizes to different objects without any pre-training. Detailed simulations and ablation studies demonstrate the efficiency and effectiveness of our method. It runs at 20Hz on the 23-degree-of-freedom, long-horizon, in-hand object rotation task.

The ultrasound scanning robot operates in environments where frequent human-robot interactions occur. Most existing control methods for ultrasound scanning address only one specific interaction situation or implement hard switches between controllers for different situations, which compromises both safety and efficiency. In this paper, we propose a unified interaction control framework for ultrasound scanning robots capable of handling all common interactions, distinguishing both human-intended and unintended types, and adapting with appropriate compliance. Specifically, the robot suspends or modulates its ongoing main task if the interaction is intended, e.g., when the doctor grasps the robot to lead the end effector actively. Furthermore, it can identify unintended interactions and avoid potential collision in the null space beforehand. Even if that collision has happened, it can become compliant with the collision in the null space and try to reduce its impact on the main task (where the scan is ongoing) kinematically and dynamically. The multiple situations are integrated into a unified controller with a smooth transition to deal with the interactions by exhibiting human-intention-aware compliance. Experimental results validate the framework’s ability to cope with all common interactions including intended intervention and unintended collision in a collaborative carotid artery ultrasound scanning task.

Most research on deformable linear object (DLO) manipulation assumes rigid grasping. However, beyond rigid grasping and re-grasping, in-hand following is also an essential skill that humans use to dexterously manipulate DLOs, which requires continuously changing the grasp point by in-hand sliding while holding the DLO to prevent it from falling. Achieving such a skill is very challenging for robots without using specially designed but not versatile end-effectors. Previous works have attempted using generic parallel grippers, but their robustness is unsatisfactory owing to the conflict between following and holding, which is hard to balance with a one-degree-of-freedom gripper. In this work, inspired by how humans use fingers to follow DLOs, we explore the usage of a generic dexterous hand with tactile sensing to imitate human skills and achieve robust in-hand DLO following. To enable the hardware system to function in the real world, we develop a framework that includes Cartesian-space arm-hand control, tactile-based in-hand 3-D DLO pose estimation, and task-specific motion design. Experimental results demonstrate the significant superiority of our method over using parallel grippers, as well as its great robustness, generalizability, and efficiency.

Accurately and robustly estimating the state of deformable linear objects (DLOs), such as ropes and wires, is crucial for DLO manipulation and other applications. However, it remains a challenging open issue due to the high dimensionality of the state space, frequent occlusions, and noises. This paper focuses on learning to robustly estimate the states of DLOs from single-frame point clouds in the presence of occlusions using a data-driven method. We propose a novel two-branch network architecture to exploit global and local information of input point cloud respectively and design a fusion module to effectively leverage the advantages of both methods. Simulation and real-world experimental results demonstrate that our method can generate globally smooth and locally precise DLO state estimation results even with heavily occluded point clouds, which can be directly applied to real-world robotic manipulation of DLOs in 3-D space.

Manipulating deformable linear objects (DLOs) to achieve desired shapes in constrained environments with obstacles is a meaningful but challenging task. Global planning is necessary for such a highly-constrained task; however, accurate models of DLOs required by planners are difficult to obtain owing to their deformable nature, and the inevitable modeling errors significantly affect the planning results, probably resulting in task failure if the robot simply executes the planned path in an open-loop manner. In this paper, we propose a coarse-to-fine framework to combine global planning and local control for dual-arm manipulation of DLOs, capable of precisely achieving desired configurations and avoiding potential collisions between the DLO, robot, and obstacles. Specifically, the global planner refers to a simple yet effective DLO energy model and computes a coarse path to find a feasible solution efficiently; then the local controller follows that path as guidance and further shapes it with closed-loop feedback to compensate for the planning errors and improve the task accuracy. Both simulations and real-world experiments demonstrate that our framework can robustly achieve desired DLO configurations in constrained environments with imprecise DLO models, which may not be reliably achieved by only planning or control.

The robotic manipulation of deformable linear objects (DLOs) has broad application prospects in many fields. However, a key issue is to obtain the exact deformation models (i.e., how robot motion affects DLO deformation), which are hard to theoretically calculate and vary among different DLOs. Thus, the shape control of DLOs is challenging, especially for large deformation control that requires global and more accurate models. In this article, we propose a coupled offline and online data-driven method for efficiently learning a global deformation model, allowing for both accurate modeling through offline learning and further updating for new DLOs via online adaptation. Specifically, the model approximated by a neural network is first trained offline on random data, then seamlessly migrated to the online phase, and further updated online during actual manipulation. Several strategies are introduced to improve the model's efficiency and generalization ability. We propose a convex-optimization-based controller and analyze the system's stability using the Lyapunov method. Detailed simulations and real-world experiments demonstrate that our method can efficiently and precisely estimate the deformation model and achieve the large deformation control of untrained DLOs in 2-D and 3-D dual-arm manipulation tasks better than the existing methods. It accomplishes all 24 tasks with different desired shapes on different DLOs in the real world, using only simulation data for the offline learning.

The shape control of deformable linear objects (DLOs) is challenging, since it is difficult to obtain the deformation models. Previous studies often approximate the models in purely offline or online ways. In this paper, we propose a scheme for the shape control of DLOs, where the unknown model is estimated with both offline and online learning. The model is formulated in a local linear format, and approximated by a neural network (NN). First, the NN is trained offline to provide a good initial estimation of the model, which can directly migrate to the online phase. Then, an adaptive controller is proposed to achieve the shape control tasks, in which the NN is further updated online to compensate for any errors in the offline model caused by insufficient training or changes of DLO properties. The simulation and real-world experiments show that the proposed method can precisely and efficiently accomplish the DLO shape control tasks, and adapt well to new and untrained DLOs.