Accurate and efficient surgical robotic tool pose estimation is of fundamental significance to downstream applications such as augmented reality (AR) in surgical training and learning-based autonomous manipulation. While significant advancements have been made in pose estimation for humans and animals, it is still a challenge in surgical robotics due to the scarcity of published data. The relatively large absolute error of the da Vinci end effector kinematics and arduous calibration procedure make calibrated kinematics data collection expensive. Driven by this limitation, we collected a dataset, dubbed SurgPose, providing instance-aware semantic keypoints for visual surgical tool pose estimation and tracking. By marking keypoints using ultraviolet (UV) reactive paint, which is invisible under white light and fluorescent under UV light, we execute the same trajectory under different lighting conditions to collect raw videos and keypoint annotations, respectively. The SurgPose dataset consists of approximately 120 K surgical instrument instances of 6 categories as shown in Fig. 1. Since the videos are collected in stereo pairs, the 2D pose can be lifted to 3D based on stereo-matching depth. In addition to releasing the dataset, we tested a few baseline approaches to surgical instrument tracking to demonstrate the utility of SurgPose. More details can be found at surgpose.github.io.

Automation in surgical robotics has the potential to improve patient safety and surgical efficiency, but it is difficult to achieve due to the need for robust perception algorithms. In particular, 6D pose estimation of surgical instruments is critical to enable the automatic execution of surgical maneuvers based on visual feedback. In recent years, supervised deep learning algorithms have shown increasingly better performance at 6D pose estimation tasks; yet, their success depends on the availability of large amounts of annotated data. In household and industrial settings, synthetic data, generated with 3D computer graphics software, has been shown as an alternative to minimize annotation costs of 6D pose datasets. However, this strategy does not translate well to surgical domains as commercial graphics software have limited tools to generate images depicting realistic instrument-tissue interactions. To address these limitations, we propose an improved simulation environment for surgical robotics that enables the automatic generation of large and diverse datasets for 6D pose estimation of surgical instruments. Among the improvements, we developed an automated data generation pipeline and an improved surgical scene. To show the applicability of our system, we generated a dataset of 7.5k images with pose annotations of a surgical needle that was used to evaluate a state-of-the-art pose estimation network. The trained model obtained a mean translational error of 2.59mm on a challenging dataset that presented varying levels of occlusion. These results highlight our pipeline's success in training and evaluating novel vision algorithms for surgical robotics applications.

3D point clouds enhanced the robot’s ability to perceive the geometrical information of the environments, making it possible for many downstream tasks such as grasp pose detection and scene understanding. The performance of these tasks, though, heavily relies on the quality of data input, as incomplete can lead to poor results and failure cases. Recent training loss functions designed for deep learning-based point cloud completion, such as Chamfer distance (CD) and its variants (e.g. HyperCD [1]), imply a good gradient weighting scheme can significantly boost performance. However, these CD-based loss functions usually require data-related parameter tuning, which can be time-consuming for data-extensive tasks. To address this issue, we aim to find a family of weighted training losses (weighted CD) that requires no parameter tuning. To this end, we propose a search scheme, Loss Distillation via Gradient Matching, to find good candidate loss functions by mimicking the learning behavior in backpropagation between HyperCD and weighted CD. Once this is done, we propose a novel bilevel optimization formula to train the backbone network based on the weighted CD loss. We observe that: (1) with proper weighted functions, the weighted CD can always achieve similar performance to HyperCD, and (2) the Landau weighted CD, namely Landau CD, can outperform HyperCD for point cloud completion and lead to new state-of-the-art results on several benchmark datasets. Our demo code is available at https://github.com/Zhang-VISLab/IROS2024-LossDistillationWeightedCD.

Haptic feedback to the surgeon during robotic surgery would enable safer and more immersive surgeries but estimating tissue interaction forces at the tips of robotically controlled surgical instruments has proven challenging. Few existing surgical robots can measure interaction forces directly and the additional sensor may limit the life of instruments. We present a hybrid model and learning-based framework for force estimation for the Patient Side Manipulators (PSM) of a da Vinci Research Kit (dVRK). The model-based component identifies the dynamic parameters of the robot and estimates free-space joint torque, while the learning-based component compensates for environmental factors, such as the additional torque caused by trocar interaction between the PSM instrument and the patient’s body wall. We evaluate our method in an abdominal phantom and achieve an error in force estimation of under 10% normalized root-mean-squared error. We show that by using a model-based method to perform dynamics identification, we reduce reliance on the training data covering the entire workspace. Although originally developed for the dVRK, the proposed method is a generalizable framework for other compliant surgical robots. The code is available at https://github.com/vu-maple-lab/dvrk_force_estimation.

Despite advancements in robotic-assisted surgery, automating complex tasks like suturing remains challenging due to the need for adaptability and precision. Learning-based approaches, particularly reinforcement learning (RL) and imitation learning (IL), require realistic simulation environments for efficient data collection. However, current platforms often include only relatively simple, non-dexterous manipulations and lack the flexibility required for effective learning and generalization. We introduce SurgicAI, a novel platform for development and benchmarking that addresses these challenges by providing the flexibility to accommodate both modular subtasks and more importantly task decomposition in RL-based surgical robotics. Compatible with the da Vinci Surgical System, SurgicAI offers a standardized pipeline for collecting and utilizing expert demonstrations. It supports the deployment of multiple RL and IL approaches, and the training of both singular and compositional subtasks in suturing scenarios, featuring high dexterity and modularization. Meanwhile, SurgicAI sets clear metrics and benchmarks for the assessment of learned policies. We implemented and evaluated multiple RL and IL algorithms on SurgicAI. Our detailed benchmark analysis underscores SurgicAI's potential to advance policy learning in surgical robotics. Details: https://github.com/surgical-robotics-ai/SurgicAI