In situ robotic automation in construction is challenging due to constantly changing environments, a shortage of robotic experts, and a lack of standardized frameworks bridging robotics and construction practices. This work proposes a holistic framework for construction task specification, optimization of robot morphology, and mission execution using a mobile modular reconfigurable robot. Users can specify and monitor the desired robot behavior through a graphical interface. In contrast to existing, monolithic solutions, we automatically identify a new task-tailored robot for every task by integrating Building Information Modeling (BIM). Our framework leverages modular robot components that enable the fast adaption of robot hardware to the specific demands of the construction task. Other than previous works on modular robot optimization, we consider multiple competing objectives, which allow us to explicitly model the challenges of real-world transfer, such as calibration errors. We demonstrate our framework in simulation by optimizing robots for drilling and spray painting. Finally, experimental validation demonstrates that our approach robustly enables the autonomous execution of robotic drilling.

Industrial robots are designed as general-purpose hardware with limited ability to adapt to changing task requirements or environments. Modular robots, on the other hand, offer flexibility and can be easily customized to suit diverse needs. The morphology, i.e., the form and structure of a robot, significantly impacts the primary performance metrics acquisition cost, cycle time, and energy efficiency. However, identifying an optimal module composition for a specific task remains an open problem, presenting a substantial hurdle in developing task-tailored modular robots. Previous approaches either lack adequate exploration of the design space or the possibility to adapt to complex tasks. We propose combining a genetic algorithm with a lexicographic evaluation of solution candidates to overcome this problem and navigate search spaces exceeding those in prior work by magnitudes in the number of possible compositions. We demonstrate that our approach outperforms a state-of-the-art baseline and is able to synthesize modular robots for industrial tasks in cluttered environments.

Selecting an optimal robot, its base pose, and trajectory for a given task is currently mainly done by human expertise or trial and error. To evaluate automatic approaches to this combined optimization problem, we introduce a benchmark suite encompassing a unified format for robots, environments, and task descriptions. Our benchmark suite is especially useful for modular robots, where the multitude of robots that can be assembled creates a host of additional parameters to optimize. We include tasks such as machine tending and welding in synthetic environments and 3D scans of real-world machine shops. All benchmarks are accessible through cobra.cps.cit.tum.de, a platform to conveniently share, reference, and compare tasks, robot models, and solutions.

Modular Reconfigurable Robots (MRRs) represent an exciting path forward for industrial robotics, opening up new possibilities for robot design. Compared to monolithic manipulators, they promise greater flexibility, improved maintainability, and cost-efficiency. However, there is no tool or standardized way to model and simulate assemblies of modules in the same way it has been done for robotic manipulators for decades. We introduce the Toolbox for Industrial Modular Robotics (Timor), a Python toolbox to bridge this gap and integrate modular robotics into existing simulation and optimization pipelines. Our open-source library offers model generation and task-based configuration optimization for MRRs. It can easily be integrated with existing simulation tools - not least by offering URDF export of arbitrary modular robot assemblies. Moreover, our experimental study demonstrates the effectiveness of Timor as a tool for designing modular robots optimized for specific use cases.