This work presents an approach for exploring unknown surfaces with discontinuities using only force/torque information. The motivation is to build an information map of an unknown object or environment by performing a fully-autonomous haptic exploration. Examples of discontinuities considered here are contours with sharp turns (such as wall corners) and abrupt dips (such as cliffs). Compliant motion control using force information has the ability to conform to unknown, smooth surfaces but not to discontinuous surfaces. This paper investigates solutions to address the limitation in compliant motion control over discontinuities while maintaining a desired normal force along the surface. We propose two methods to address the problem: (1) superposition of motion and force control and (2) rotation of axes for force and motion control. The theoretical principles are discussed and experimental results with a KUKA lightweight arm moving in 2D space are presented. Both approaches successfully negotiate objects with sharp 90-degree and 120-degree turns while still maintaining good tracking of the desired force.

This paper presents new formulations in task-prioritization for dual-arms with multiple, conflicting tasks and experimental validations. An essential part of the proposed method is the use of relative Jacobian that treats the dual-arm as an equivalent single arm. As a result, three formulations are derived. The first formulation, called relative task prioritization, expresses a task prioritization at the acceleration level for a dual-arm, with multiple tasks, that is controlled as a single manipulator. The second formulation is an impedance control equation that allows direct control of the relative motion and impedance between two end-effectors. Our third formulation is a control law that combines relative task prioritization, impedance control, and time-delay estimation, which contributes to the ease of implementation of our proposed method. In the physical implementation, one arm draws a circle on a plate attached to the other arm in parallel with three subtasks. Then, intentional conflict among subtasks is induced. The experimental results show that when such conflict occurs, the higher priority task is guaranteed an immediate execution without influence from the lower priority task.

In addition to possessing a number of other important properties, kinematically redundant manipulators are inherently more tolerant to locked-joint failures than non-redundant manipulators. However, a joint failure can still render a kinematically redundant manipulator useless if the manipulator is poorly designed or controlled. This paper presents a method for identifying a region of the workspace of a redundant manipulator for which task completion is guaranteed in the event of a locked-joint failure. The existence of such a region, called a failure-tolerant workspace, will be guaranteed by imposing a suitable set of artificial joint limits prior to a failure. Conditions are presented that characterize end-effector locations in this region. Based on these conditions, a method is presented that identifies the boundaries of the failure-tolerant workspace. Optimized failure-tolerant workspaces for a three degree-of-freedom planar robot are presented.

This work considers kinematic failure tolerance when obstacles are present in the environment. It addresses the issue of finding a collision-free path such that a redundant robot can successfully move from a start to a goal position and/or orientation in the workspace despite any single locked-joint failure at any time. An algorithm is presented that searches for a simply-connected, obstacle-free surface with no internal local minimum or maximum in the configuration space that guarantees the existence of a solution. The method discussed is based on the following assumptions: a robot is redundant relative to its task, only a single locked-joint failure occurs at any given time, the robot is capable of detecting a joint failure and immediately locks the failed joint, and the environment is static and known. The technique is illustrated on a seven degree-of-freedom commercially available redundant robot. Although developed and illustrated for a single degree of redundancy, it is possible to extend the algorithm to higher degrees of redundancy

This work considers kinematic failure tolerance when obstacles are present hi the environment. An example is given using a fully spatial redundant robot, the seven degree-of-freedom Mitsubishi PA-10. This article addresses the issue of finding a collision-free path such that a redundant robot can successfully move from a start to a goal position and/or orientation in the workspace despite any single locked-joint failure at any time. An algorithm is presented that searches for a continuous obstacle-free monotonic surface in the configuration space that guarantees the existence of a solution. The method discussed is based on the following assumptions: a robot is redundant relative to its task, only a single locked-joint failure occurs at any given time, the robot is capable of detecting a joint failure and immediately locks the failed joint, and the environment is static and known.

This work considers the failure tolerant operation of a kinematically redundant manipulator in an environment containing obstacles. In particular, the article addresses the problem of planning a collision-free path for a manipulator operating in a static environment such that the manipulator can reach its desired goal despite a single locked-joint failure and the presence of obstacles in the environment. A method is presented that searches for a continuous obstacle-free space between the starting configuration and the desired final end-effector position, which is characterized in the joint space by the goal self-motion manifold. This method guarantees completion of critical tasks in the event of a single locked-joint failure in the presence of obstacles.

The Operational Space Formulation provides a framework for the analysis and control of manipulator systems with respect to the behavior of their end-effectors. Its application to aircraft canopy polishing is shown using a mobile manipulator. The mobile manipulator end-effector maintains a desired force normal to the canopy surface of unknown geometry in doing a compliant polishing motion, while, at the same time, its mobile base moves around the shop floor, effectively increasing the mobile manipulator's workspace. The mobile manipulator consists of a PUMA 560 mounted on top of a Nomad XR4000. Implementation issues are discussed and simultaneous motion and force regulation results are shown.