This paper describes two methods for controlling the surface of a liquid in an open container as it is being carried by a robot arm. Both methods make use of the fundamental mode of oscillation and damping of the liquid in the container as predicted from a boundary element model of the fluid. The first method uses an infinite impulse response filter to alter an acceleration profile so that the liquid remains level except for a single wave at the beginning and end of the motion. The motion of the liquid is similar to that of a simple pendulum. The second method removes the remaining two surface oscillations by tilting the container parallel to the beginning and ending wave. A double pendulum model is used to determine the trajectory for this motion. Experimental results of a FANUC S-800 robot moving a 230 mm diameter hemispherical container of water are presented.

A sensor-based control approach for real-time seam tracking of rocket thrust chamber assemblies has been developed to enable automation of a braze paste dispensing process. This approach utilizes a non-contact multi-axis seam tracking (MAST) sensor to track the seams. The MAST sensor measures capacitance variations between the sensor and the workpiece and produces four varying voltages which are read directly into the robot controller. A PID control algorithm which runs at the application program level has been designed based upon a simple dynamic model of the combined robot and sensor plant. The control algorithm acts on the incoming sensor signals in real-time to guide the robot motion along the seam path. Experiments demonstrate that seams can be tracked at 100 mm/sec within the accuracy required for braze paste dispensing.>