The degraded thermal path of 3-D integrated circuits (3DICs) makes thermal analysis at the chip-scale an essential part of the design process. Performing an appropriate thermal analysis on such circuits requires a model with junction-level fidelity; however, the computational burden imposed by such a model is tremendous. In this paper, we present enhancements to two thermal modeling techniques for integrated circuits to make them applicable to 3DICs. First, we present a resistive mesh-based approach that improves on the fidelity of prior approaches by constructing a thermal model of the full structure of 3DICs, including the interconnect. Second, we introduce a method for dividing the thermal response caused by a heat load into a high fidelity “near response” and a lower fidelity “far response” in order to implement Power Blurring high definition (HD), a hierarchical thermal simulation approach based on Power Blurring that incorporates the resistive mesh-based models and allows for junction-level accuracy at the full-chip scale. The Power Blurring HD technique yields approximately three orders of magnitude of improvement in memory usage and up to six orders of magnitude of improvement in runtime for a three-tier synthetic aperture radar circuit, as compared to using a full-chip junction-scale resistive mesh-based model. Finally, measurement results are presented showing that Power Blurring high definition (HD) accurately determines the shape of the thermal profile of the 3DIC surface after a correction factor is added to adjust for a discrepancy in the absolute temperature values.

3D stacking and integration can provide significant system advantages. Following a brief technology review, this abstract explores application drivers, design and CAD for 3D ICs. The main 3D exploitation explored in detail is that of logic on memory. This application is explored in a specific DSP example, showing a 25% power advantage when implemented in 3D compared with 2D. Finally critical areas that need better solutions are explored. These include cost management, design planning, test management, and thermal management.

In this article we demonstrate a floating point FFT processor that leverages both 3D integration and a unique hypercube memory division scheme to reduce the power consumption of a 1024 point FFT down to 4.227 μJ . The hypercube memory division scheme lowers the energy per memory access by 59.2% and increases the total required area by 16.8%. The use of 3D integration reduces the logic power by 5.2%. We describe the tool flow required to realize the 3D implementation and perform a thermal analysis of it.

High density Through Silicon Vias (TSV) can be used to build 3DICs that enable unique applications in computing, signal processing and memory intensive systems. This paper presents several case studies that are uniquely enhanced through 3D implementation, including a 3D CAM, an FFT processor, and a SAR processor. The CAD flow used to implement for these designs is described. 3DIC requires higher fidelity thermal modeling than 2DIC design. The rationale for this requirement is established and a possible solution is presented.

Three-dimensional integrated circuits (3DICs) have the potential to reduce interconnect lengths and improve digital system performance. However, heat removal is more difficult in 3DICs, and the higher temperatures increase delay and leakage power, potentially negating the performance improvement. Thermal vias can help to remove heat, but they create routing congestion, which also leads to longer interconnects. It is therefore very difficult to tell whether or not a particular system may benefit from 3D integration. In order to help understand this trade-off, physical design experiments were performed on a low-power and a high-performance design in an existing 3DIC technology. Each design was partitioned and routed with varying numbers of tiers and thermal-via densities. A thermal-analysis methodology is developed to predict the final performance. Results show that the lowest energy per operation and delay are achieved with 4 or 5 tiers. These results show a reduction in energy and delay of up to 27 % and 20 % compared to a traditional 2DIC approach. In addition, it is shown that thermal-vias offer no performance benefit for the low-power system and only marginal benefit for the high-performance system.