Micro-nano robots must break the symmetry of the flow field to generate net displacement in the low Reynolds number environment. The spherical micro-robots utilize the frictional forces generated through interaction with the surface. We designed a magnetic microroller robot powered by the rotating AC magnetic field. Here, we employed dual measurements of laser ranging and computer vision to demonstrate that a single 100 μm microroller maintains a lubrication film of 1 to 15 μm with the surface during normal motion. We found that the translational velocity of the microroller is correlated with the lubrication film thickness. Based on the robot's gravity, we controlled an additional downward gradient magnetic field to effectively increase the load of robot and reduce the lubrication film thickness, thereby controllably increasing the translational velocity of the robot. For example, the gradient magnetic field generated by superimposing a 30mA direct current input can reduce the lubrication film thickness from 8 μm to 4 μm in a 10 Hz rotating magnetic field, and increase the translational velocity from 230 μm/s to 460 μm/s. The enhancement of the robot's motion performance enables it to better control its movement in fluids. Finally, we validated the strategy for controllable acceleration of micro-scale particles rolling on surfaces, applied to control fluid motion in multiple arteries within blood vessels. These results offer deeper insights into the physical motion mechanism of surface robots and hold significant implications for future applications in biomedical engineering.

The development of magnetic soft microrobots has been constrained by the lack of precise control of microactuator’s programmability. To address such an issue, we use a piezo-driven two-fingered microhand to selectively position the magnetic microactuators within a soft scaffold. Each microactuator is sequentially oriented to a desired direction through surface rotation by applying magnetic field–based torques, and is then fixed to the scaffold using ultraviolet (UV) cross-linking. A detailed analysis is conducted on the spatial positioning capability of the microhand’s parallel mechanism and the magnetic programming performance of electromagnetic coils’ orientation control. To overcome the inefficiency and inaccuracy of labor-intensive manual assembly, we propose an automated assembly strategy to create magnetic soft-bodied microrobots following our design. The multiple fabricated microrobot prototypes exhibit programmed 2D and 3D shape transformations and various robotic gaits for surface locomotion. This strategy can enable the rapid fabrication of multimaterial 3D magnetic microrobot designs with potential applications in robotics, biomedical engineering, and environmental governance. Note to Practitioners—The motivation of this work is to address the limitations in current fabrication methods for magnetic soft microrobots, which include 3D printing, heating, mold casting, and chemical synthesis. These approaches fall short when creating microrobots with arbitrary structures, multimaterial compositions, and complex magnetization profiles. Micro-assembly offers a potential solution, yet existing techniques depend on either time-consuming manual assembly or costly equipment lacking sufficient flexibility for 3D spatial manipulations. In this work, a 3-degree-of-freedom, high-precision parallel microhand-based assembly method is proposed. The microhand provides high precision and speed for rapid positioning of assembly modules, while electromagnetic coils enable precise orientation in magnetization programming. Experimental results confirm the effectiveness of this method and demonstrate the robustness and adaptability of the automated fabrication strategy. This approach facilitates the fabrication of magnetic soft microrobots with specific deformation and locomotion capabilities according to design intent.

Micro-assembly is an emerging method to fabricate microrobots with multiple modules or particles. However, there is always a lack of a flexible and efficient method to freely create the desired magnetic soft microrobots. In this paper, an automated assembly system based on a two-fingered microhand is presented for fabricating magnetic soft microrobots. Our proposed system can automatically pick and place components to assemble microrobots with a two-fingered micromanipulator, and orient these components through an external magnetic field. The automated assembly has the advantages of high accuracy, high speed, and high success rate. It can endow magnetic microrobots with flexible material selection, arbitrary geometry design, and programable magnetization profile. We can make full use of this system to fabricate multiple magnetic soft microrobots. The experiment results demonstrate that this system can efficiently fabricate microrobots with excellent mechanical properties, which have application potential in robotics, biomedical engineering, and environmental governance.