Despite the progress since the first attempts of mankind to explore space, it appears that sending man in space remains challenging. While robotic systems are not yet ready to replace human presence, they provide an excellent support for astronauts during maintenance and hazardous tasks. This paper presents the development of a space qualified multi-fingered robotic hand and highlights the most interesting challenges. The design concept, the mechanical structure, the electronics architecture and the control system are presented throughout this overview paper.

An anthropomorphic hand arm system using variable stiffness actuation has been developed at DLR. It is aimed to reach its human archetype regarding size, weight and performance. The main focus of our development is put on robustness, dynamic performance and dexterity. Therefore, a paradigm change from impedance controlled, but mechanically stiff joints to robots using intrinsic variable compliance joints is carried out. Collisions of the rigid joint robot at high speeds with stiff objects induce the energy too fast for an active controller to prevent damages. In contrast, passively compliant robots are able to temporarily store energy. In this case the resulting internal forces applied to the robot structure and the drive trains are reduced. Furthermore, the energy storage allows to outperform the dynamics of stiff robots. The hand drives and the electronics are completely integrated within the forearm. Extremely miniaturized electronics have been developed to drive the 52 motors of the system and interface their sensors. Several variable stiffness actuation principles used in the arm joints and the hand are presented. The paper highlights the different requirements that they have to fulfill. A first test of the systems robustness and dynamics has been performed by driving nails with a grasped hammer and is demonstrated in the attached video.

Research on humanoid robots for use in servicing tasks, e.g. fetching and delivery, attracts steadily more interest. With Rollin' Justin a mobile robotic system and research platform is presented that allows the implementation and demonstration of sophisticated control algorithms and dexterous manipulation. Important problems of service robotics such as mobile manipulation and strategies for using the increased workspace and redundancy in manipulation task can be studied in detail. This paper gives an overview of the design considerations for a mobile platform and their realizations to transform the formerly table-mounted humanoid upper body system Justin into Rollin' Justin, a fully self-sustaining mobile research platform.

In this paper, FPGA (field programmable gate array) based hardware architecture for the HIT/DLR hand has been investigated. With the FPGAs for lower level control and DSP (digital signal processor) for higher level control, the whole hardware is very intelligent. By using the high capacity of FPGAs, the additional hardware such as communication controller and PWM generators, can be implemented in a single chip and the hardware system is more flexible and compact. In each finger there is an FPGA for data collection, brushless DC motors control and communication with palm's FPGA by point-to-point serial communication (PPSeCo). The kernel of the hardware system is a PCI-based high speed floating-point DSP for data processing, and FPGA for high-speed (up to 25Mbps) real-time serial communication with the palm's FPGA. There needs only 4 cables for the data transmission and the sampling cycle for each sensor is only 200 /spl mu/s. This paper presents the basic ideas behind the HIT/DLR hand's hard- and software architecture adapted to new needs in data processing.