This paper introduces an intrinsically safe parallel manipulator dedicated to fast pick-and-place operations, called R-Min. It has been designed to reduce the risk of injury during a collision with a human operator, while maintaining high speed and acceleration. The proposed architecture is based on a modification of the well-known planar five-bar mechanism, where additional passive joints are introduced to the distal links in order to create a planar seven-bar mechanism with two degrees of underactuation, so that it can passively reconfigure in case of collision. A supplementary passive leg, in which a tension spring is mounted, is added between the base and the end-effector in order to constrain the additional degrees of freedom. A prototype of this new collaborative parallel robot is designed and its equilibrium configurations under several types of loadings are analyzed. Its dynamics is also studied. We analyze the impact force occurring during a collision between our prototype and the head of an operator and compare these results with those that would have been obtained with a rigid five-bar mechanism. Simulation results of impact during a standard pick-and-place trajectory of duration 0.3 s show that a regular five-bar mechanism would injure a human, while our robot would avoid the trauma.

The property of form-closure of a grasp, as generally defined in the literature, is based on the assumption that contact points between the hand and the object are fixed in space. However, this assumption is false when considering a grasp exerted by an underactuated hand, since, in this case, it is not possible to control the position of each phalanx independently. In spite of researchers' interest in studying form-closure, none of the available published work on this subject takes into consideration the particular kinematics of underactuated hands. Actually, there are few available tools to qualify or quantify the stability of a grasp exerted by an underactuated hand; thus, the design of underactuated hands mostly results from an intuitive approach. This paper aims to reduce this gap. A classification of underactuated hands is proposed, which is based on the expression of contact forces. This highlights the influence of nonbackdrivable mechanisms introduced in the transmission of the closing motion of the hand on the stability of the grasp. After demonstrating that the original definition of form-closure is not suitable for the underactuated grasps, a more general definition is formulated, which checks the stability of the assembly ``object + hand.'' Using this new definition, a geometric method is proposed for the analysis of first-order form-closure of an underactuated grasp, as well as a simple rule to design a hand capable of achieving first-order form-closed grasps. Finally, a method is proposed for the analysis of higher order form-closure of an underactuated grasp, which is based on a first-order model of the grasp.

This paper presents a new pneumatically driven underactuated hand with two fingers and 3 phalanxes per finger. Two evidences have led the design of this hand. Firstly, the use of pneumatic energy facilitates the underactuation of the hand, indeed a single T-connector suffices to share out one input among two outputs. Secondly, non-backdrivable mechanisms have to be used in the transmission of phalanx's motion so that the hand is capable of producing form-closed grasps. This latter design principle is justified using a newly developed method that permits to study the form-closure property of a grasp exerted by an underactuated hand. Moreover, the intriguing ejection phenomenon is avoided thanks to non-backdrivable mechanisms that prohibit any backward motion of phalanxes when correctly positioned. An original mechanism called the "pneumatic parallelogram" is described, it enables the hand to perform fine pinch grasps. Finally, the optimal design of both fingers is addressed with respect to the force-isotropy of the finger and the positiveness of phalanx forces

This paper presents a new method to study the capability of an underactuated hand to produce form-closed grasps. First, the stability behaviours of different underactuated parallel-jaw grippers are analyzed and compared according to their actuation and transmission mechanisms. Then, both notions of 1st order and 2nd order form-closure are revisited for underactuated hands, since in this particular case the assumption of fixed contacts made in the original definition is false. Therefore, constraints imposed by non-backdrivable mechanisms are introduced into the model of the whole grasp. Finally, a simple geometrical condition, necessary and sufficient for 1st order form-closure is proposed. This permits to conclude on the minimum number of non-backdrivable mechanisms required to produce 1st order form-closed grasps using an underactuated hand